Applying machine learning to the dynamic selection of replenishment policies in fast-changing supply chain environments

• Published in: International journal of production research 2019-06, Vol.57 (11), p.3663-3677
• Main Authors: Priore, Paolo, Ponte, Borja, Rosillo, Rafael, de la Fuente, David
• Format: Article
• Language: English
• Subjects: Algorithms; Artificial intelligence; Bullwhip Effect; Complexity; Decision making; inductive learning; Inventory; Inventory management; Machine learning; Operating costs; Replenishment; replenishment policy; supply chain management; Supply chains
• ISSN: 0020-7543; 1366-588X
• DOI: 10.1080/00207543.2018.1552369

Firms currently operate in highly competitive scenarios, where the environmental conditions evolve over time. Many factors intervene simultaneously and their hard-to-interpret interactions throughout the supply chain greatly complicate decision-making. The complexity clearly manifests itself in the field of inventory management, in which determining the optimal replenishment rule often becomes an intractable problem. This paper applies machine learning to help managers understand these complex scenarios and better manage the inventory flow. Building on a dynamic framework, we employ an inductive learning algorithm for setting the most appropriate replenishment policy over time by reacting to the environmental changes. This approach proves to be effective in a three-echelon supply chain where the scenario is defined by seven variables (cost structure, demand variability, three lead times, and two partners' inventory policy). Considering four alternatives, the algorithm determines the best replenishment rule around 88% of the time. This leads to a noticeable reduction of operating costs against static alternatives. Interestingly, we observe that the nodes are much more sensitive to inventory decisions in the lower echelons than in the upper echelons of the supply chain.