Butt welding-brazing of steel to aluminum by hybrid laser-CMT

• Published in: Journal of materials processing technology 2019-10, Vol.272, p.163-169
• Main Authors: Chen, Shuhai, Li, Siqi, Li, Yan, Huang, Jihua, Chen, Shujun, Yang, Jian
• Format: Article
• Language: English
• Subjects: aluminum alloy; Aluminum base alloys; Arc welding; Brazing; Butt joints; Butt welding; Cold welding; dissimilar metals welding; Inhomogeneity; Interface reactions; intermetallic compound; Intermetallic compounds; Killed steels; Laser beam welding; Lasers; Laser–CMT arc hybrid welding-brazing; low carbon steel; Low carbon steels; Tensile strength; Thickness; Welded joints; Welding wire
• ISSN: 0924-0136; 1873-4774
• DOI: 10.1016/j.jmatprotec.2019.05.018

A laser penetration welding-brazing combined with Cold Metal Transfer (CMT) arc, was proposed to improve weld shape and interfacial reaction inhomogeneity of 5052 aluminum alloy and Q235 low carbon steel with ER5356 welding wire in butt joint. The effects of wire feed speed, beam offset and welding speed on weld shape, interfacial microstructures and tensile strength of joints was studied. This method improved the undercut defect existed in butt laser welding-brazing, obtained well-formed joints and promoted the uniform distribution of the interface reaction. The interfacial intermetallic compounds (IMCs) layer consisted of Fe2Al5 and Fe4Al13 and the thicknesses were controlled to 3-5 μm. Microstructures of weld seam was composed of α-Al and Al3Mg2. The brittle IMCs layer thickened and then the tensile strength decreased with increasing the wire feed speed. The thickness of the IMCs layer decreased but weld shape became worse when the welding speed or the offset increased. The tensile strength increased first and then decreased. The highest tensile strength reached higher than 80 MPa and the joint fractured in IMCs layer along the interface.