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The relationship between acoustic emission signals and cutting phenomena in turning process
The development of intelligent manufacturing by using machine tools is advancing in leaps and bounds. To maintain accuracy in machining and in the interests of fail-safe operation, monitoring of the cutting state or the final machining is very important. Acoustic emissions (AE) comprise elastic stre...
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| Published in: | International journal of advanced manufacturing technology 2014-02, Vol.70 (5-8), p.947-955 |
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| Main Authors: | , , , |
| Format: | Article |
| Language: | English |
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| cited_by | cdi_FETCH-LOGICAL-c382t-f1c6baccaa8074b89d9496ba2c5ef00959697205c3b228727ab75b58adc15e6b3 |
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| cites | cdi_FETCH-LOGICAL-c382t-f1c6baccaa8074b89d9496ba2c5ef00959697205c3b228727ab75b58adc15e6b3 |
| container_end_page | 955 |
| container_issue | 5-8 |
| container_start_page | 947 |
| container_title | International journal of advanced manufacturing technology |
| container_volume | 70 |
| creator | Hase, Alan Wada, Masaki Koga, Toshihiko Mishina, Hiroshi |
| description | The development of intelligent manufacturing by using machine tools is advancing in leaps and bounds. To maintain accuracy in machining and in the interests of fail-safe operation, monitoring of the cutting state or the final machining is very important. Acoustic emissions (AE) comprise elastic stress waves produced as a result of the deformation and fracture of materials. By measuring the AE generated during a turning process, it is possible to estimate the state of the machining operation. The correlation between cutting phenomena and AE in a turning process was examined experimentally by using a steel workpiece and a cermet tool in a numerically controlled turning process. The process of formation of chips, the types of chip, and the shear angle all markedly affected the AE signals. There was a strong negative correlation between the shear angle and the AE signal level. Similar results were obtained for various feed rates and for workpieces of various degrees of hardness. Correlations related to surface roughness and to tool wear are also described that permit the evaluation of the state of the turning process. |
| doi_str_mv | 10.1007/s00170-013-5335-9 |
| format | article |
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Correlations related to surface roughness and to tool wear are also described that permit the evaluation of the state of the turning process.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-013-5335-9</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Acoustic emission ; CAE) and Design ; Cermets ; Chip formation ; Computer-Aided Engineering (CAD ; Correlation ; Cutting ; Elastic deformation ; Engineering ; Feed rate ; Industrial and Production Engineering ; Intelligent manufacturing systems ; Machine tools ; Mechanical Engineering ; Media Management ; Original Article ; Production planning ; Signal processing ; Stress waves ; Surface roughness ; Tool wear ; Turning (machining) ; Workpieces</subject><ispartof>International journal of advanced manufacturing technology, 2014-02, Vol.70 (5-8), p.947-955</ispartof><rights>Springer-Verlag London 2013</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2013). 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To maintain accuracy in machining and in the interests of fail-safe operation, monitoring of the cutting state or the final machining is very important. Acoustic emissions (AE) comprise elastic stress waves produced as a result of the deformation and fracture of materials. By measuring the AE generated during a turning process, it is possible to estimate the state of the machining operation. The correlation between cutting phenomena and AE in a turning process was examined experimentally by using a steel workpiece and a cermet tool in a numerically controlled turning process. The process of formation of chips, the types of chip, and the shear angle all markedly affected the AE signals. There was a strong negative correlation between the shear angle and the AE signal level. Similar results were obtained for various feed rates and for workpieces of various degrees of hardness. Correlations related to surface roughness and to tool wear are also described that permit the evaluation of the state of the turning process.</description><subject>Acoustic emission</subject><subject>CAE) and Design</subject><subject>Cermets</subject><subject>Chip formation</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Correlation</subject><subject>Cutting</subject><subject>Elastic deformation</subject><subject>Engineering</subject><subject>Feed rate</subject><subject>Industrial and Production Engineering</subject><subject>Intelligent manufacturing systems</subject><subject>Machine tools</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Production planning</subject><subject>Signal processing</subject><subject>Stress waves</subject><subject>Surface roughness</subject><subject>Tool wear</subject><subject>Turning (machining)</subject><subject>Workpieces</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2014</creationdate><recordtype>article</recordtype><recordid>eNp1kElLQzEUhYMoWKs_wF3AdTRDMy2lOEHBTV25CEma16a0eTXJQ_z3pj7BlasL537nDgeAa4JvCcbyrmBMJEaYMMQZ40ifgAmZMYYYJvwUTDAVCjEp1Dm4KGXbaEGEmoD35SbAHHa2xj6VTTxAF-pnCAla3w-lRg_DPpbSurDEdbK7Am1aQT_UGtMaHjYh9fuQLIwJ1iGnHzH3PpRyCc66xoer3zoFb48Py_kzWrw-vczvF8gzRSvqiBfOem-twnLmlF7pmW4K9Tx0GGuuhZYUc88cpUpSaZ3kjiu78oQH4dgU3Ixz296PIZRqtn27pK00lAravhacNIqMlM99KTl05pDj3uYvQ7A5ZmjGDE3L0BwzNLp56OgpjU3rkP8m_2_6BvG1dXs</recordid><startdate>20140201</startdate><enddate>20140201</enddate><creator>Hase, Alan</creator><creator>Wada, Masaki</creator><creator>Koga, Toshihiko</creator><creator>Mishina, Hiroshi</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20140201</creationdate><title>The relationship between acoustic emission signals and cutting phenomena in turning process</title><author>Hase, Alan ; 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To maintain accuracy in machining and in the interests of fail-safe operation, monitoring of the cutting state or the final machining is very important. Acoustic emissions (AE) comprise elastic stress waves produced as a result of the deformation and fracture of materials. By measuring the AE generated during a turning process, it is possible to estimate the state of the machining operation. The correlation between cutting phenomena and AE in a turning process was examined experimentally by using a steel workpiece and a cermet tool in a numerically controlled turning process. The process of formation of chips, the types of chip, and the shear angle all markedly affected the AE signals. There was a strong negative correlation between the shear angle and the AE signal level. Similar results were obtained for various feed rates and for workpieces of various degrees of hardness. 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| identifier | ISSN: 0268-3768 |
| ispartof | International journal of advanced manufacturing technology, 2014-02, Vol.70 (5-8), p.947-955 |
| issn | 0268-3768 1433-3015 |
| language | eng |
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| source | Springer Link |
| subjects | Acoustic emission CAE) and Design Cermets Chip formation Computer-Aided Engineering (CAD Correlation Cutting Elastic deformation Engineering Feed rate Industrial and Production Engineering Intelligent manufacturing systems Machine tools Mechanical Engineering Media Management Original Article Production planning Signal processing Stress waves Surface roughness Tool wear Turning (machining) Workpieces |
| title | The relationship between acoustic emission signals and cutting phenomena in turning process |
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