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Feasibility of Using CeO2/Water Dielectrical Nanofluid in Electrical Discharge Machining (EDM)
Dielectrical fluids have substantial impact on the machining performance of electrical discharge machining (EDM). Apposite selection of these fluids enhances the material removal rate (MRR) and microhardness while abating the tool wear rate (TWR) and surface roughness. In the present research, feasi...
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Published in: | Arabian journal for science and engineering (2011) 2020-07, Vol.45 (7), p.5435-5445 |
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creator | Hossain, Md Moktar Karim, Mohd Sayuti Bin Ab Hoong, Wong Yew Shukor, Mohd Hamdi Bin Abd Talip, Mohamad Sofian Bin Abu |
description | Dielectrical fluids have substantial impact on the machining performance of electrical discharge machining (EDM). Apposite selection of these fluids enhances the material removal rate (MRR) and microhardness while abating the tool wear rate (TWR) and surface roughness. In the present research, feasibility of using cerium oxide/water (CeO
2
/water) dielectrical nanofluid in EDM is examined experimentally. A portable EDM has been employed for experimental test, whereby mild steel workpiece and pure copper tool electrode were used. Powder concentration of CeO
2
/water was varied from 0.0 to 2.0 g/L, while the current, set distance, depth of cut and delay time were kept constant at 0.8 A, 2.0 mm, 0.5 mm and 0.5 s, respectively. Results show that at 0.6 g/L concentration, MRR and machining efficiency is enhanced by 20.04% and 69.68%, while TWR is reduced by 29.25%. Minimum surface roughness is obtained at the concentration of 1.0 g/L with Ra value of 0.22 µm, whereas with distilled water dielectrical fluid this value is 1.06 µm. Scanning electron microscopy images confirm that the best surface quality with the least pores and minute microcracks is obtained at 0.6 g/L concentration. Use of CeO
2
/water dielectrical nanofluid also improved material hardness significantly. While the microhardness number with distilled water is 1.06 HV, it upraised as high as 1.94 HV at powder concentration of 0.6 g/L. |
doi_str_mv | 10.1007/s13369-020-04404-x |
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2
/water) dielectrical nanofluid in EDM is examined experimentally. A portable EDM has been employed for experimental test, whereby mild steel workpiece and pure copper tool electrode were used. Powder concentration of CeO
2
/water was varied from 0.0 to 2.0 g/L, while the current, set distance, depth of cut and delay time were kept constant at 0.8 A, 2.0 mm, 0.5 mm and 0.5 s, respectively. Results show that at 0.6 g/L concentration, MRR and machining efficiency is enhanced by 20.04% and 69.68%, while TWR is reduced by 29.25%. Minimum surface roughness is obtained at the concentration of 1.0 g/L with Ra value of 0.22 µm, whereas with distilled water dielectrical fluid this value is 1.06 µm. Scanning electron microscopy images confirm that the best surface quality with the least pores and minute microcracks is obtained at 0.6 g/L concentration. Use of CeO
2
/water dielectrical nanofluid also improved material hardness significantly. While the microhardness number with distilled water is 1.06 HV, it upraised as high as 1.94 HV at powder concentration of 0.6 g/L.</description><identifier>ISSN: 2193-567X</identifier><identifier>ISSN: 1319-8025</identifier><identifier>EISSN: 2191-4281</identifier><identifier>DOI: 10.1007/s13369-020-04404-x</identifier><language>eng</language><publisher>Berlin/Heidelberg: Springer Berlin Heidelberg</publisher><subject>Cerium oxides ; Delay time ; Dielectrics ; Distilled water ; EDM electrodes ; Electric discharge machining ; Engineering ; Feasibility ; Humanities and Social Sciences ; Image quality ; Low carbon steels ; Machine shops ; Material removal rate (machining) ; Microcracks ; Microhardness ; multidisciplinary ; Nanofluids ; Research Article-Mechanical Engineering ; Science ; Surface properties ; Surface roughness ; Tool wear ; Wear rate ; Workpieces</subject><ispartof>Arabian journal for science and engineering (2011), 2020-07, Vol.45 (7), p.5435-5445</ispartof><rights>King Fahd University of Petroleum & Minerals 2020</rights><rights>King Fahd University of Petroleum & Minerals 2020.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-ba951171cf2714b4ba4305d3c281cb6f537cc964e0f1ee899efca622789eed293</citedby><cites>FETCH-LOGICAL-c319t-ba951171cf2714b4ba4305d3c281cb6f537cc964e0f1ee899efca622789eed293</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,780,784,27924,27925</link.rule.ids></links><search><creatorcontrib>Hossain, Md Moktar</creatorcontrib><creatorcontrib>Karim, Mohd Sayuti Bin Ab</creatorcontrib><creatorcontrib>Hoong, Wong Yew</creatorcontrib><creatorcontrib>Shukor, Mohd Hamdi Bin Abd</creatorcontrib><creatorcontrib>Talip, Mohamad Sofian Bin Abu</creatorcontrib><title>Feasibility of Using CeO2/Water Dielectrical Nanofluid in Electrical Discharge Machining (EDM)</title><title>Arabian journal for science and engineering (2011)</title><addtitle>Arab J Sci Eng</addtitle><description>Dielectrical fluids have substantial impact on the machining performance of electrical discharge machining (EDM). Apposite selection of these fluids enhances the material removal rate (MRR) and microhardness while abating the tool wear rate (TWR) and surface roughness. In the present research, feasibility of using cerium oxide/water (CeO
2
/water) dielectrical nanofluid in EDM is examined experimentally. A portable EDM has been employed for experimental test, whereby mild steel workpiece and pure copper tool electrode were used. Powder concentration of CeO
2
/water was varied from 0.0 to 2.0 g/L, while the current, set distance, depth of cut and delay time were kept constant at 0.8 A, 2.0 mm, 0.5 mm and 0.5 s, respectively. Results show that at 0.6 g/L concentration, MRR and machining efficiency is enhanced by 20.04% and 69.68%, while TWR is reduced by 29.25%. Minimum surface roughness is obtained at the concentration of 1.0 g/L with Ra value of 0.22 µm, whereas with distilled water dielectrical fluid this value is 1.06 µm. Scanning electron microscopy images confirm that the best surface quality with the least pores and minute microcracks is obtained at 0.6 g/L concentration. Use of CeO
2
/water dielectrical nanofluid also improved material hardness significantly. While the microhardness number with distilled water is 1.06 HV, it upraised as high as 1.94 HV at powder concentration of 0.6 g/L.</description><subject>Cerium oxides</subject><subject>Delay time</subject><subject>Dielectrics</subject><subject>Distilled water</subject><subject>EDM electrodes</subject><subject>Electric discharge machining</subject><subject>Engineering</subject><subject>Feasibility</subject><subject>Humanities and Social Sciences</subject><subject>Image quality</subject><subject>Low carbon steels</subject><subject>Machine shops</subject><subject>Material removal rate (machining)</subject><subject>Microcracks</subject><subject>Microhardness</subject><subject>multidisciplinary</subject><subject>Nanofluids</subject><subject>Research Article-Mechanical Engineering</subject><subject>Science</subject><subject>Surface properties</subject><subject>Surface roughness</subject><subject>Tool wear</subject><subject>Wear rate</subject><subject>Workpieces</subject><issn>2193-567X</issn><issn>1319-8025</issn><issn>2191-4281</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><recordid>eNp9kEtLAzEUhYMoWGr_gKuAG12MzWseWUofKrR2Y9GVIZPetJFxpiZTaP-9aUdw5-peLuece_gQuqbknhKSDwPlPJMJYSQhQhCR7M9Qj1FJE8EKen7aeZJm-fslGoTgSiIKLlNKeQ99TEHHi6tce8CNxcvg6jUewYIN33QLHo8dVGBa74yu8IuuG1vt3Aq7Gk_-7mMXzEb7NeC5NhtXHzNuJ-P53RW6sLoKMPidfbScTl5HT8ls8fg8epglhlPZJqU-1smpsSynohSlFpykK25if1NmNuW5MTITQCwFKKQEa3TGWF5IgBWTvI9uutytb753EFr12ex8HV8qJhiN4YRlUcU6lfFNCB6s2nr3pf1BUaKOKFWHUkWU6oRS7aOJd6YQxfUa_F_0P64foyd2OQ</recordid><startdate>20200701</startdate><enddate>20200701</enddate><creator>Hossain, Md Moktar</creator><creator>Karim, Mohd Sayuti Bin Ab</creator><creator>Hoong, Wong Yew</creator><creator>Shukor, Mohd Hamdi Bin Abd</creator><creator>Talip, Mohamad Sofian Bin Abu</creator><general>Springer Berlin Heidelberg</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope></search><sort><creationdate>20200701</creationdate><title>Feasibility of Using CeO2/Water Dielectrical Nanofluid in Electrical Discharge Machining (EDM)</title><author>Hossain, Md Moktar ; Karim, Mohd Sayuti Bin Ab ; Hoong, Wong Yew ; Shukor, Mohd Hamdi Bin Abd ; Talip, Mohamad Sofian Bin Abu</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-ba951171cf2714b4ba4305d3c281cb6f537cc964e0f1ee899efca622789eed293</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>Cerium oxides</topic><topic>Delay time</topic><topic>Dielectrics</topic><topic>Distilled water</topic><topic>EDM electrodes</topic><topic>Electric discharge machining</topic><topic>Engineering</topic><topic>Feasibility</topic><topic>Humanities and Social Sciences</topic><topic>Image quality</topic><topic>Low carbon steels</topic><topic>Machine shops</topic><topic>Material removal rate (machining)</topic><topic>Microcracks</topic><topic>Microhardness</topic><topic>multidisciplinary</topic><topic>Nanofluids</topic><topic>Research Article-Mechanical Engineering</topic><topic>Science</topic><topic>Surface properties</topic><topic>Surface roughness</topic><topic>Tool wear</topic><topic>Wear rate</topic><topic>Workpieces</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Hossain, Md Moktar</creatorcontrib><creatorcontrib>Karim, Mohd Sayuti Bin Ab</creatorcontrib><creatorcontrib>Hoong, Wong Yew</creatorcontrib><creatorcontrib>Shukor, Mohd Hamdi Bin Abd</creatorcontrib><creatorcontrib>Talip, Mohamad Sofian Bin Abu</creatorcontrib><collection>CrossRef</collection><jtitle>Arabian journal for science and engineering (2011)</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Hossain, Md Moktar</au><au>Karim, Mohd Sayuti Bin Ab</au><au>Hoong, Wong Yew</au><au>Shukor, Mohd Hamdi Bin Abd</au><au>Talip, Mohamad Sofian Bin Abu</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Feasibility of Using CeO2/Water Dielectrical Nanofluid in Electrical Discharge Machining (EDM)</atitle><jtitle>Arabian journal for science and engineering (2011)</jtitle><stitle>Arab J Sci Eng</stitle><date>2020-07-01</date><risdate>2020</risdate><volume>45</volume><issue>7</issue><spage>5435</spage><epage>5445</epage><pages>5435-5445</pages><issn>2193-567X</issn><issn>1319-8025</issn><eissn>2191-4281</eissn><abstract>Dielectrical fluids have substantial impact on the machining performance of electrical discharge machining (EDM). Apposite selection of these fluids enhances the material removal rate (MRR) and microhardness while abating the tool wear rate (TWR) and surface roughness. In the present research, feasibility of using cerium oxide/water (CeO
2
/water) dielectrical nanofluid in EDM is examined experimentally. A portable EDM has been employed for experimental test, whereby mild steel workpiece and pure copper tool electrode were used. Powder concentration of CeO
2
/water was varied from 0.0 to 2.0 g/L, while the current, set distance, depth of cut and delay time were kept constant at 0.8 A, 2.0 mm, 0.5 mm and 0.5 s, respectively. Results show that at 0.6 g/L concentration, MRR and machining efficiency is enhanced by 20.04% and 69.68%, while TWR is reduced by 29.25%. Minimum surface roughness is obtained at the concentration of 1.0 g/L with Ra value of 0.22 µm, whereas with distilled water dielectrical fluid this value is 1.06 µm. Scanning electron microscopy images confirm that the best surface quality with the least pores and minute microcracks is obtained at 0.6 g/L concentration. Use of CeO
2
/water dielectrical nanofluid also improved material hardness significantly. While the microhardness number with distilled water is 1.06 HV, it upraised as high as 1.94 HV at powder concentration of 0.6 g/L.</abstract><cop>Berlin/Heidelberg</cop><pub>Springer Berlin Heidelberg</pub><doi>10.1007/s13369-020-04404-x</doi><tpages>11</tpages></addata></record> |
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subjects | Cerium oxides Delay time Dielectrics Distilled water EDM electrodes Electric discharge machining Engineering Feasibility Humanities and Social Sciences Image quality Low carbon steels Machine shops Material removal rate (machining) Microcracks Microhardness multidisciplinary Nanofluids Research Article-Mechanical Engineering Science Surface properties Surface roughness Tool wear Wear rate Workpieces |
title | Feasibility of Using CeO2/Water Dielectrical Nanofluid in Electrical Discharge Machining (EDM) |
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