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Failure Analysis of a Steel Elbow Pipe from a Gas Well

A steel-type ASTM A234 WPB elbow pipe from a gas well, through which water pressurized at 4 kg/cm 2 and at 10–30 °C temperature was circulated, was perforated, originating a water leakage. Several tests were carried out in order to determine the cause of the perforation: Visual and radiographic insp...

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Published in:Journal of failure analysis and prevention 2020-06, Vol.20 (3), p.723-733
Main Authors: García-Martínez, María, Valles González, Mª Pilar, González Meije, Alejandro, Pastor Muro, Ana
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Language:English
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description A steel-type ASTM A234 WPB elbow pipe from a gas well, through which water pressurized at 4 kg/cm 2 and at 10–30 °C temperature was circulated, was perforated, originating a water leakage. Several tests were carried out in order to determine the cause of the perforation: Visual and radiographic inspection, chemical analysis, hardness test and microstructure, microscopy and fractographic studies. The presence of CO 2 in the water might be very important for the corrosion phenomenon in the welding area as a result of the presence of a galvanic couple between the weld bead and the pipeline steel. However, the CO 2 was not the only cause of the pipe damage. The fractographic study of the perforations and the flow analysis indicated that cavities have been originated as a consequence of a cavitation–corrosion phenomenon which is a particular erosion process caused by the implosion of gas bubbles on the metal surface.
doi_str_mv 10.1007/s11668-020-00870-5
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subjects Cavitation
Characterization and Evaluation of Materials
Chemical analysis
Chemistry and Materials Science
Classical Mechanics
Corrosion
Corrosion and Coatings
Failure analysis
Gas wells
Hardness tests
Materials Science
Metal surfaces
Perforation
Pipe bends
Quality Control
Radiography
Reliability
Safety and Risk
Solid Mechanics
Structural steels
Technical Article---Peer-Reviewed
Tribology
Water circulation
title Failure Analysis of a Steel Elbow Pipe from a Gas Well
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