Design and implementation of hybrid force/position control for robot automation grinding aviation blade based on fuzzy PID

• Published in: International journal of advanced manufacturing technology 2020-03, Vol.107 (3-4), p.1741-1754
• Main Authors: Zhang, Hongyao, Li, Lun, Zhao, Jibin, Zhao, Jingchuan, Liu, Sujie, Wu, Jiajun
• Format: Article
• Language: English
• Subjects: Active control; Algorithms; Aviation; Blades; CAE) and Design; Compensation; Computer-Aided Engineering (CAD; Contact force; Control algorithms; Control stability; Control theory; Engineering; Fuzzy control; Gravitation; Grinding; Industrial and Production Engineering; Mechanical Engineering; Media Management; Original Article; Parameter identification; Proportional integral derivative; Robot control; Torque
• ISSN: 0268-3768; 1433-3015
• DOI: 10.1007/s00170-020-05061-y

The hybrid force/position control base on fuzzy proportional-integral-derivative (PID) is proposed to improve the quality of robotic automatic grinding aviation blades. First, the perception for the contact force/torque is discussed. A multi-source parameters gravity compensation matrix is established to identify the parameters through matrix reorganization. The contact force/torque is perceived according to the gravity compensation result. Then, the hybrid force/position control base on fuzzy PID is designed to realize active force control. Nevertheless, the sharp edge phenomenon occurs although the force control algorithm, which seriously affects the grinding quality of blades. Finally, the fusion control of force and torque is proposed to weaken the sharp edge phenomenon. The experiment proves that the introduction of torque control avoids effectively the sharp edge phenomenon. Meanwhile, comparing the proposed control algorithm with the traditional PID control, the results show that the proposed hybrid force/position control based on fuzzy PID can ensure the stability of the contact force and improve the quality of the aviation blades.