Performance evaluation of a giant magnetostrictive rotary ultrasonic machine tool

A giant magnetostrictive rotary ultrasonic machine tool (GMRUMT) with a large and stable amplitude output was developed. The purpose of this study was to comprehensively evaluate the performance and technological characteristics of the GMRUMT by conducting large amplitude experiments of rotary ultra...

Full description

Saved in:
Bibliographic Details
Published in:International journal of advanced manufacturing technology 2020-02, Vol.106 (9-10), p.3759-3773
Main Authors: Zhou, Huilin, Zhang, Jianfu, Feng, Pingfa, Yu, Dingwen, Cai, Wanchong, Wang, Jianjian
Format: Article
Language:English
Subjects:
Abrasive wear
Amplitudes
CAE) and Design
Chipping
Computer-Aided Engineering (CAD
Cutting force
Engineering
Face milling
Feed rate
Industrial and Production Engineering
Machine shops
Machine tool industry
Machine tools
Magnetostriction
Mechanical Engineering
Media Management
Original Article
Performance evaluation
Piezoelectricity
Production planning
Silica glass
Stability analysis
Tool life
Tool wear
Transducers
Ultrasonic machining
Vibration
Citations: Items that this one cites
Items that cite this one
Online Access:Get full text
Tags: Add Tag
No Tags, Be the first to tag this record!
Description
Summary:A giant magnetostrictive rotary ultrasonic machine tool (GMRUMT) with a large and stable amplitude output was developed. The purpose of this study was to comprehensively evaluate the performance and technological characteristics of the GMRUMT by conducting large amplitude experiments of rotary ultrasonic machining. Combined with the transducers’ characteristic curves of vibration amplitude versus frequency, the GMRUMT has the advantages of greater amplitude, higher power, and better stability compared with the conventional piezoelectric actuated rotary ultrasonic machine tool. The vibration stability of the GMRUMT during the machining process was evaluated by carrying out the rotary ultrasonic face milling of quartz glass and the measurement of the actual ultrasonic amplitude. The processing performance of the GMRUMT was evaluated by obtaining the cutting force, the critical feed rate, and the edge-chipping size at the exit hole via rotary ultrasonic drilling experiments. The tool life was evaluated by observing the abrasive wear of the tool. Finally, the GMRUMT was studied in a stable amplitude output condition via tuning to verify the machining advantages of the GMRUMT.
ISSN:0268-3768
1433-3015
DOI:10.1007/s00170-019-04875-9