Numerical Simulation of Cutting Force in High Speed Machining of Inconel 718

Machining is one of the major manufacturing processes that converts a raw work piece of arbitrary size into a finished product of definite shape of predetermined size by suitably controlling the relative motion between the tool and the work. Lately, machining process is shifting towards high speed m...

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Bibliographic Details
Published in:Key Engineering Materials 2020-08, Vol.856, p.43-49
Main Authors: Tsumkhapa, Rinchin Tashi, Tamang, Santosh Kumar, Teyi, Nabam
Format: Article
Language:English
Subjects:
Cutting force
Cutting parameters
Cutting speed
Dry machining
High speed machining
Nickel base alloys
Setting (hardening)
Simulation
Software
Superalloys
Workpieces
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Summary:Machining is one of the major manufacturing processes that converts a raw work piece of arbitrary size into a finished product of definite shape of predetermined size by suitably controlling the relative motion between the tool and the work. Lately, machining process is shifting towards high speed machining (HSM) from conventional machining to improve and efficiently increase production, and towards dry machining from excessive coolant used wet machining to improve economy of production. And the tools used are mostly hardened alloys to facilitate HSM. The work piece materials are continually improving their properties by emergence and development of newer and high resistive super alloys (HRSA). In this paper an attempt has been made to validate an experimental result of cutting force obtained by performing HSM on an HRSA Inconel 718, by comparing it with the numerical result obtained by simulating the same setting using DEFORM 3D software. Based on the comparison it is found that the simulated results exhibit close proximity with the experimental results validating the experimental results and the effectiveness of the software.
ISSN:1013-9826
1662-9795
1662-9795
DOI:10.4028/www.scientific.net/KEM.856.43