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Tribological Interaction of Plasma-Functionalized CaCO3 Nanoparticles with Zinc and Ashless Dithiophosphate Additives

Surface-modified CaCO 3 nanoparticles, synthesized through plasma-enhanced chemical vapor deposition (PECVD), were employed to improve lubricant additive technology for internal combustion engines via reduction and/or replacement of additives, such as zinc dialkyl dithiophosphate (ZDDP), in engine o...

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Published in:Tribology letters 2021-06, Vol.69 (2), Article 49
Main Authors: Vyavhare, Kimaya, Timmons, Richard B., Erdemir, Ali, Aswath, Pranesh B.
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description Surface-modified CaCO 3 nanoparticles, synthesized through plasma-enhanced chemical vapor deposition (PECVD), were employed to improve lubricant additive technology for internal combustion engines via reduction and/or replacement of additives, such as zinc dialkyl dithiophosphate (ZDDP), in engine oil. Various oil formulations were prepared with functionalized CaCO 3 nanoparticles, in combination with ashless dialkyl dithiophosphate (DDP) and ZDDP at low concentrations of phosphorus. Tribological test results indicate synergistic interaction of functionalized CaCO 3 nanoparticles with ZDDP and DDP, providing enhanced friction and wear performance under boundary lubrication. A comparative study of the tribo-surfaces morphology and chemistry was assessed via atomic force microscopy and X-ray absorption near-edge spectroscopy. Improved wear protection by functionalized CaCO 3 BM (borate and methacrylate coated) nanoparticles under boundary lubrication was attributed to the formation of calcium and boron-rich 50–80 nm thick tribofilms on the worn surfaces. XANES results revealed that plasma-functionalized CaCO 3 nanoparticles interact with ZDDP and DDP and participate in tribofilm formation through tribo-chemical reactions and metal cation supply to form stable and wear-resistant tribofilms. These results provide strong support for the potential application of plasma-functionalized CaCO 3 nano-additives to reduce the concentration of harmful P-based additives in automotive lubricants. Graphical Abstract
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subjects Additives
Atomic force microscopy
Automotive engines
Boundary lubrication
Calcium carbonate
Chemical reactions
Chemical synthesis
Chemistry and Materials Science
Comparative studies
Corrosion and Coatings
Formulations
Internal combustion engines
Low concentrations
Lubricants
Lubricants & lubrication
Lubrication
Materials Science
Morphology
Nanoparticles
Nanotechnology
Original Paper
Physical Chemistry
Plasma
Plasma enhanced chemical vapor deposition
Surfaces and Interfaces
Theoretical and Applied Mechanics
Thin Films
Tribology
Wear resistance
X ray absorption
Zinc
title Tribological Interaction of Plasma-Functionalized CaCO3 Nanoparticles with Zinc and Ashless Dithiophosphate Additives
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