Loading…
Development of Precision Rolling Machine
This paper proposes a rolling machine that forms fine corrugated section patterns for thin sheets. A prototype of the machine was made and the performance of the machine was tested. As compared with press forming, rolling has the advantages of the high forming limit, the low forming reaction force,...
Saved in:
Published in: | SAE International Journal of Materials and Manufacturing 2010-01, Vol.3 (1), p.676-681, Article 2010-01-0978 |
---|---|
Main Authors: | , , , , |
Format: | Article |
Language: | English |
Subjects: | |
Online Access: | Request full text |
Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
cited_by | |
---|---|
cites | |
container_end_page | 681 |
container_issue | 1 |
container_start_page | 676 |
container_title | SAE International Journal of Materials and Manufacturing |
container_volume | 3 |
creator | Yamagata, Mitsuharu Yoshida, Yuichi Suzuki, Noriyuki Kuriyama, Yukihisa Kihira, Hiroshi |
description | This paper proposes a rolling machine that forms fine corrugated section patterns for thin sheets. A prototype of the machine was made and the performance of the machine was tested. As compared with press forming, rolling has the advantages of the high forming limit, the low forming reaction force, the easy control of the thin sheet's curve and high productivity. We confirmed these four advantages by using finite element analyses and the prototype rolling machine. Stainless steel sheets and titanium sheets, which were one of the materials with a low forming limit, were used. Firstly, the rolling showed a 1.3-times higher forming limit than the press forming in the case that a fine corrugated section pattern was formed in a stainless steel sheet of 22-mm square sizes. Secondly, the forming reaction force of the rolling was about one-twentieth of the press forming without coining, and the experimental results agreed with the finite element simulation. As for the third advantage of the control of the thin sheet's curve, formed sheets with little curve were obtained by choosing a suitable angle. Fourthly, the trimming process, which was necessary for realizing high productivity, was examined. The half cut process by the rotary cutter, which was used to cut stainless steel sheets with PET films, was applied to the trimming process. The effect of the sword angle on cutting the section shape was investigated. Finally, the possibility of a high speed and mass production process for forming metal sheets with a fine corrugated section pattern was demonstrated by connecting the trimming machine to the rolling machine. |
doi_str_mv | 10.4271/2010-01-0978 |
format | article |
fullrecord | <record><control><sourceid>jstor_AFWRR</sourceid><recordid>TN_cdi_proquest_journals_2540611109</recordid><sourceformat>XML</sourceformat><sourcesystem>PC</sourcesystem><jstor_id>26282942</jstor_id><sourcerecordid>26282942</sourcerecordid><originalsourceid>FETCH-LOGICAL-c382t-190603ef0f0957b106ec3eb6180cb480a2cab358b73536628f9360fcdbbe35253</originalsourceid><addsrcrecordid>eNpdkE1LxDAQhoMouK7evAoFD3owOknatDnKrl-wooieQxqnbpduUpOu4L-3S2UXPc0cHuZ95yHkmMFlynN2xYEBBUZB5cUOGTGVSipUke9u9lztk4MYFwAyB8FH5HyKX9j4domuS3yVPAe0day9S15809TuI3k0dl47PCR7lWkiHv3OMXm7vXmd3NPZ093D5HpGrSh4R5kCCQIrqEBleclAohVYSlaALdMCDLemFFlR5iITUvKiUkJCZd_LEkXGMzEmp8PdNvjPFcZOL_wquD5S8ywFyRgD1VMXA2WDjzFgpdtQL0341gz02oVeu9DA9NpFj58NeDSoO7RzV1vTtKbFEP-TdEvWrsM-uut1mGZb4y9_MvCL2PmwacH7z7hKufgBwMp0hw</addsrcrecordid><sourcetype>Aggregation Database</sourcetype><iscdi>true</iscdi><recordtype>article</recordtype><pqid>2540611109</pqid></control><display><type>article</type><title>Development of Precision Rolling Machine</title><source>SAE Technical Papers, 1998-Current</source><creator>Yamagata, Mitsuharu ; Yoshida, Yuichi ; Suzuki, Noriyuki ; Kuriyama, Yukihisa ; Kihira, Hiroshi</creator><creatorcontrib>Yamagata, Mitsuharu ; Yoshida, Yuichi ; Suzuki, Noriyuki ; Kuriyama, Yukihisa ; Kihira, Hiroshi</creatorcontrib><description>This paper proposes a rolling machine that forms fine corrugated section patterns for thin sheets. A prototype of the machine was made and the performance of the machine was tested. As compared with press forming, rolling has the advantages of the high forming limit, the low forming reaction force, the easy control of the thin sheet's curve and high productivity. We confirmed these four advantages by using finite element analyses and the prototype rolling machine. Stainless steel sheets and titanium sheets, which were one of the materials with a low forming limit, were used. Firstly, the rolling showed a 1.3-times higher forming limit than the press forming in the case that a fine corrugated section pattern was formed in a stainless steel sheet of 22-mm square sizes. Secondly, the forming reaction force of the rolling was about one-twentieth of the press forming without coining, and the experimental results agreed with the finite element simulation. As for the third advantage of the control of the thin sheet's curve, formed sheets with little curve were obtained by choosing a suitable angle. Fourthly, the trimming process, which was necessary for realizing high productivity, was examined. The half cut process by the rotary cutter, which was used to cut stainless steel sheets with PET films, was applied to the trimming process. The effect of the sword angle on cutting the section shape was investigated. Finally, the possibility of a high speed and mass production process for forming metal sheets with a fine corrugated section pattern was demonstrated by connecting the trimming machine to the rolling machine.</description><identifier>ISSN: 1946-3979</identifier><identifier>ISSN: 1946-3987</identifier><identifier>EISSN: 1946-3987</identifier><identifier>DOI: 10.4271/2010-01-0978</identifier><language>eng</language><publisher>Warrendale: SAE International</publisher><subject>Coining ; Corrugated sheet ; Ditches ; Finite element method ; Forming limits ; Fuel cells ; Mass production ; Mechanical properties ; Metal sheets ; Polyethylene terephthalate ; Press forming ; Productivity ; Prototypes ; Sheet metal ; Stainless steel ; Stainless steels ; Steels ; Titanium ; Trimming</subject><ispartof>SAE International Journal of Materials and Manufacturing, 2010-01, Vol.3 (1), p.676-681, Article 2010-01-0978</ispartof><rights>Copyright © 2010 SAE International</rights><rights>Copyright SAE International, a Pennsylvania Not-for Profit 2010</rights><woscitedreferencessubscribed>false</woscitedreferencessubscribed></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://www.jstor.org/stable/pdf/26282942$$EPDF$$P50$$Gjstor$$H</linktopdf><linktohtml>$$Uhttps://www.jstor.org/stable/26282942$$EHTML$$P50$$Gjstor$$H</linktohtml><link.rule.ids>314,780,784,10622,26342,27924,27925,58238,58471,79482,79485</link.rule.ids><linktorsrc>$$Uhttps://doi.org/10.4271/2010-01-0978$$EView_record_in_SAE_Mobilus$$FView_record_in_$$GSAE_Mobilus</linktorsrc></links><search><creatorcontrib>Yamagata, Mitsuharu</creatorcontrib><creatorcontrib>Yoshida, Yuichi</creatorcontrib><creatorcontrib>Suzuki, Noriyuki</creatorcontrib><creatorcontrib>Kuriyama, Yukihisa</creatorcontrib><creatorcontrib>Kihira, Hiroshi</creatorcontrib><title>Development of Precision Rolling Machine</title><title>SAE International Journal of Materials and Manufacturing</title><description>This paper proposes a rolling machine that forms fine corrugated section patterns for thin sheets. A prototype of the machine was made and the performance of the machine was tested. As compared with press forming, rolling has the advantages of the high forming limit, the low forming reaction force, the easy control of the thin sheet's curve and high productivity. We confirmed these four advantages by using finite element analyses and the prototype rolling machine. Stainless steel sheets and titanium sheets, which were one of the materials with a low forming limit, were used. Firstly, the rolling showed a 1.3-times higher forming limit than the press forming in the case that a fine corrugated section pattern was formed in a stainless steel sheet of 22-mm square sizes. Secondly, the forming reaction force of the rolling was about one-twentieth of the press forming without coining, and the experimental results agreed with the finite element simulation. As for the third advantage of the control of the thin sheet's curve, formed sheets with little curve were obtained by choosing a suitable angle. Fourthly, the trimming process, which was necessary for realizing high productivity, was examined. The half cut process by the rotary cutter, which was used to cut stainless steel sheets with PET films, was applied to the trimming process. The effect of the sword angle on cutting the section shape was investigated. Finally, the possibility of a high speed and mass production process for forming metal sheets with a fine corrugated section pattern was demonstrated by connecting the trimming machine to the rolling machine.</description><subject>Coining</subject><subject>Corrugated sheet</subject><subject>Ditches</subject><subject>Finite element method</subject><subject>Forming limits</subject><subject>Fuel cells</subject><subject>Mass production</subject><subject>Mechanical properties</subject><subject>Metal sheets</subject><subject>Polyethylene terephthalate</subject><subject>Press forming</subject><subject>Productivity</subject><subject>Prototypes</subject><subject>Sheet metal</subject><subject>Stainless steel</subject><subject>Stainless steels</subject><subject>Steels</subject><subject>Titanium</subject><subject>Trimming</subject><issn>1946-3979</issn><issn>1946-3987</issn><issn>1946-3987</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2010</creationdate><recordtype>article</recordtype><sourceid>AFWRR</sourceid><recordid>eNpdkE1LxDAQhoMouK7evAoFD3owOknatDnKrl-wooieQxqnbpduUpOu4L-3S2UXPc0cHuZ95yHkmMFlynN2xYEBBUZB5cUOGTGVSipUke9u9lztk4MYFwAyB8FH5HyKX9j4domuS3yVPAe0day9S15809TuI3k0dl47PCR7lWkiHv3OMXm7vXmd3NPZ093D5HpGrSh4R5kCCQIrqEBleclAohVYSlaALdMCDLemFFlR5iITUvKiUkJCZd_LEkXGMzEmp8PdNvjPFcZOL_wquD5S8ywFyRgD1VMXA2WDjzFgpdtQL0341gz02oVeu9DA9NpFj58NeDSoO7RzV1vTtKbFEP-TdEvWrsM-uut1mGZb4y9_MvCL2PmwacH7z7hKufgBwMp0hw</recordid><startdate>20100101</startdate><enddate>20100101</enddate><creator>Yamagata, Mitsuharu</creator><creator>Yoshida, Yuichi</creator><creator>Suzuki, Noriyuki</creator><creator>Kuriyama, Yukihisa</creator><creator>Kihira, Hiroshi</creator><general>SAE International</general><general>SAE International, a Pennsylvania Not-for Profit</general><scope>AFWRR</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>KB.</scope><scope>PDBOC</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope></search><sort><creationdate>20100101</creationdate><title>Development of Precision Rolling Machine</title><author>Yamagata, Mitsuharu ; Yoshida, Yuichi ; Suzuki, Noriyuki ; Kuriyama, Yukihisa ; Kihira, Hiroshi</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c382t-190603ef0f0957b106ec3eb6180cb480a2cab358b73536628f9360fcdbbe35253</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2010</creationdate><topic>Coining</topic><topic>Corrugated sheet</topic><topic>Ditches</topic><topic>Finite element method</topic><topic>Forming limits</topic><topic>Fuel cells</topic><topic>Mass production</topic><topic>Mechanical properties</topic><topic>Metal sheets</topic><topic>Polyethylene terephthalate</topic><topic>Press forming</topic><topic>Productivity</topic><topic>Prototypes</topic><topic>Sheet metal</topic><topic>Stainless steel</topic><topic>Stainless steels</topic><topic>Steels</topic><topic>Titanium</topic><topic>Trimming</topic><toplevel>online_resources</toplevel><creatorcontrib>Yamagata, Mitsuharu</creatorcontrib><creatorcontrib>Yoshida, Yuichi</creatorcontrib><creatorcontrib>Suzuki, Noriyuki</creatorcontrib><creatorcontrib>Kuriyama, Yukihisa</creatorcontrib><creatorcontrib>Kihira, Hiroshi</creatorcontrib><collection>SAE Technical Papers, 1998-Current</collection><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central</collection><collection>SciTech Premium Collection</collection><collection>Materials Science Database</collection><collection>Materials science collection</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><jtitle>SAE International Journal of Materials and Manufacturing</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext_linktorsrc</fulltext></delivery><addata><au>Yamagata, Mitsuharu</au><au>Yoshida, Yuichi</au><au>Suzuki, Noriyuki</au><au>Kuriyama, Yukihisa</au><au>Kihira, Hiroshi</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Development of Precision Rolling Machine</atitle><jtitle>SAE International Journal of Materials and Manufacturing</jtitle><date>2010-01-01</date><risdate>2010</risdate><volume>3</volume><issue>1</issue><spage>676</spage><epage>681</epage><pages>676-681</pages><artnum>2010-01-0978</artnum><issn>1946-3979</issn><issn>1946-3987</issn><eissn>1946-3987</eissn><abstract>This paper proposes a rolling machine that forms fine corrugated section patterns for thin sheets. A prototype of the machine was made and the performance of the machine was tested. As compared with press forming, rolling has the advantages of the high forming limit, the low forming reaction force, the easy control of the thin sheet's curve and high productivity. We confirmed these four advantages by using finite element analyses and the prototype rolling machine. Stainless steel sheets and titanium sheets, which were one of the materials with a low forming limit, were used. Firstly, the rolling showed a 1.3-times higher forming limit than the press forming in the case that a fine corrugated section pattern was formed in a stainless steel sheet of 22-mm square sizes. Secondly, the forming reaction force of the rolling was about one-twentieth of the press forming without coining, and the experimental results agreed with the finite element simulation. As for the third advantage of the control of the thin sheet's curve, formed sheets with little curve were obtained by choosing a suitable angle. Fourthly, the trimming process, which was necessary for realizing high productivity, was examined. The half cut process by the rotary cutter, which was used to cut stainless steel sheets with PET films, was applied to the trimming process. The effect of the sword angle on cutting the section shape was investigated. Finally, the possibility of a high speed and mass production process for forming metal sheets with a fine corrugated section pattern was demonstrated by connecting the trimming machine to the rolling machine.</abstract><cop>Warrendale</cop><pub>SAE International</pub><doi>10.4271/2010-01-0978</doi><tpages>6</tpages></addata></record> |
fulltext | fulltext_linktorsrc |
identifier | ISSN: 1946-3979 |
ispartof | SAE International Journal of Materials and Manufacturing, 2010-01, Vol.3 (1), p.676-681, Article 2010-01-0978 |
issn | 1946-3979 1946-3987 1946-3987 |
language | eng |
recordid | cdi_proquest_journals_2540611109 |
source | SAE Technical Papers, 1998-Current |
subjects | Coining Corrugated sheet Ditches Finite element method Forming limits Fuel cells Mass production Mechanical properties Metal sheets Polyethylene terephthalate Press forming Productivity Prototypes Sheet metal Stainless steel Stainless steels Steels Titanium Trimming |
title | Development of Precision Rolling Machine |
url | http://sfxeu10.hosted.exlibrisgroup.com/loughborough?ctx_ver=Z39.88-2004&ctx_enc=info:ofi/enc:UTF-8&ctx_tim=2024-12-27T13%3A25%3A17IST&url_ver=Z39.88-2004&url_ctx_fmt=infofi/fmt:kev:mtx:ctx&rfr_id=info:sid/primo.exlibrisgroup.com:primo3-Article-jstor_AFWRR&rft_val_fmt=info:ofi/fmt:kev:mtx:journal&rft.genre=article&rft.atitle=Development%20of%20Precision%20Rolling%20Machine&rft.jtitle=SAE%20International%20Journal%20of%20Materials%20and%20Manufacturing&rft.au=Yamagata,%20Mitsuharu&rft.date=2010-01-01&rft.volume=3&rft.issue=1&rft.spage=676&rft.epage=681&rft.pages=676-681&rft.artnum=2010-01-0978&rft.issn=1946-3979&rft.eissn=1946-3987&rft_id=info:doi/10.4271/2010-01-0978&rft_dat=%3Cjstor_AFWRR%3E26282942%3C/jstor_AFWRR%3E%3Cgrp_id%3Ecdi_FETCH-LOGICAL-c382t-190603ef0f0957b106ec3eb6180cb480a2cab358b73536628f9360fcdbbe35253%3C/grp_id%3E%3Coa%3E%3C/oa%3E%3Curl%3E%3C/url%3E&rft_id=info:oai/&rft_pqid=2540611109&rft_id=info:pmid/&rft_jstor_id=26282942&rfr_iscdi=true |