The Use of the CUDA Architecture to Increase the Computing Effectiveness of the Simulation Module of a Ceramic Mould Quality Forecasting System

• Published in: Archives of foundry engineering 2020-01, Vol.20 (4), p.5-12
• Main Authors: Hojny, Marcin, Żaba, K., Dębiński, Tomasz, Porada, J.
• Format: Article
• Language: English
• Subjects: Castings; Ceramic molds; Ceramics industry; Computational fluid dynamics; Fluid flow; Forecasting; Modules; Parallel processing; Performance tests; Smooth particle hydrodynamics; Solidification
• ISSN: 2299-2944; 1897-3310; 2299-2944
• DOI: 10.24425/afe.2020.133341

This paper presents practical capabilities of a system for ceramic mould quality forecasting implemented in an industrial plant (foundry). The main assumption of the developed solution is the possibility of eliminating a faulty mould from a production line just before the casting operation. It allows relative savings to be achieved, and faulty moulds, and thus faulty castings occurrence in the production cycle to be minimized. The numerical computing module (the DEFFEM 3D package), based on the smoothed particle hydrodynamics (SPH) is one of key solutions of the system implemented. Due to very long computing times, the developed numerical module cannot be effectively used to carry out multi-variant simulations of mould filling and solidification of castings. To utilize the benefits from application of the CUDA architecture to improve the computing effectiveness, the most time consuming procedure of looking for neighbours was parallelized (cell-linked list method). The study is complemented by examples of results of performance tests and their analysis.