Nanoarchitectonics for polymer-ceramic hybrid coated ceramic tiles for antibacterial activity and wettability

• Published in: Applied physics. A, Materials science & processing Materials science & processing, 2021-10, Vol.127 (10), Article 794
• Main Authors: Acikbas, Gokhan, Calis Acikbas, Nurcan
• Format: Article
• Language: English
• Subjects: Applied physics; Ceramic coatings; Ceramics; Characterization and Evaluation of Materials; Condensed Matter Physics; Contact angle; Crystal structure; Hydrophobic surfaces; Hydrophobicity; Kiln firing; Machines; Manufacturing; Materials science; Microorganisms; Nanotechnology; Optical and Electronic Materials; Physics; Physics and Astronomy; Polymer coatings; Polymers; Porcelain; Processes; Silicon nitride; Stoneware; Surface energy; Surface structure; Surfaces and Interfaces; Thin Films; Tiles; Wettability
• ISSN: 0947-8396; 1432-0630
• DOI: 10.1007/s00339-021-04938-3

In the present study, polymer-coated and Si 3 N 4 -modified glaze was developed to provide a synergetic effect of an antibacterial and superhydrophobic property on ceramic tile surface. The fact that the antibacterial activity of Si 3 N 4 is not yet known in the tile industry and in many applications is unique aspect of the study. In addressing this issue, antibacterial effect was tested against gram-positive S. aureus and gram-negative P. aeruginosa. More significantly, the antibacterial and superhydrophobic surfaces were obtained firing at industrial kiln without changing the standard furnace regime for tile production. The superhydrophobic and antibacterial properties of the developed surfaces were determined by contact angle, surface energy, roughness, scanning electron microscopy, X-ray diffraction and antibacterial tests and the results compared with the commercial porcelain stoneware tiles. Superhydrophobic and antibacterial effect formation occurred due to micro-nano hybrid surface structure formed by Si 3 N 4 crystals. The 155 ° water contact angle was reached on industrial tile surfaces. The Si 3 N 4 -modified surfaces resulted in a bacteria population reduction of over 99.97% and 99.11% for S. aureus and P. aeruginosa, respectively. It has found that the surface hydrophobicity is a clear determining factor for microbial growth and proliferation.