Finite Element Simulation of the Parallel Tubular Channel Angular Pressing Process for Al–Cu Bimetallic Tube with Experimental Verification

In this article, the commercially pure Al–Cu bimetallic tube has been produced by the parallel tubular channel angular pressing (PTCAP) process. Also, the PTCAP process has been simulated via the finite element ABAQUS software. The influence of some parameters of the process, such as die angle, fric...

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Bibliographic Details
Published in:Transactions of the Indian Institute of Metals 2022, Vol.75 (1), p.91-100
Main Authors: Shirzad, S., Hashemi, R., Rajabi, M.
Format: Article
Language:English
Subjects:
Aluminum
Angular pressing
Bimetals
Chemistry and Materials Science
Coefficient of friction
Computer simulation
Copper
Corrosion and Coatings
Deformation effects
Finite element method
Materials Science
Metallic Materials
Original Article
Process parameters
Tribology
Ultrasonic vibration
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Summary:In this article, the commercially pure Al–Cu bimetallic tube has been produced by the parallel tubular channel angular pressing (PTCAP) process. Also, the PTCAP process has been simulated via the finite element ABAQUS software. The influence of some parameters of the process, such as die angle, friction coefficient, displacement of the inner and outer layers, punch speed, and deformation ratio, has been investigated numerically. Then, the effect of ultrasonic vibrations applied in this process has also been studied. The simulation results show that each parameter affects the process, and exert vibrations leading to a decrease in the forming force. The forming force of the experimental process is obtained to compare with the force obtained from the simulated process. The experimental test results showed that the experiment and numerical process have an acceptable correlation with each other.
ISSN:0972-2815
0975-1645
DOI:10.1007/s12666-021-02398-0