Cutting temperature measurement and prediction in machining processes: comprehensive review and future perspectives

During machining processes, a large amount of heat is generated due to plastic deformation, in a very small area of the cutting tool. This high temperature strongly influences chip formation mechanisms, tool wear, tool life, and workpiece surface integrity and quality. In this sense, knowing the tem...

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Bibliographic Details
Published in:International journal of advanced manufacturing technology 2022-05, Vol.120 (5-6), p.2849-2878
Main Authors: Pereira Guimarães, Bruno Miguel, da Silva Fernandes, Cristina Maria, Amaral de Figueiredo, Daniel, Correia Pereira da Silva, Filipe Samuel, Macedo Miranda, Maria Georgina
Format: Article
Language:English
Subjects:
Accuracy
Advanced manufacturing technologies
CAE) and Design
Chip formation
Computer-Aided Engineering (CAD
Costs
Critical Review
Cutting parameters
Cutting tools
Cutting wear
Deformation
Engineering
Heat
High temperature
Industrial and Production Engineering
Machinability
Machining
Manufacturing
Mechanical Engineering
Media Management
Methods
Microelectromechanical systems
Plastic deformation
Product quality
Productivity
Response time
Shear strength
Sliding friction
Temperature
Temperature measurement
Tool life
Tool wear
Workpieces
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Summary:During machining processes, a large amount of heat is generated due to plastic deformation, in a very small area of the cutting tool. This high temperature strongly influences chip formation mechanisms, tool wear, tool life, and workpiece surface integrity and quality. In this sense, knowing the temperature at various points of tool, chip, and workpiece during machining processes is of utmost importance to effectively optimize cutting parameters, improve machinability and product quality, reduce machining costs, and increase tool life and productivity. This paper presents a review of the various methods for temperature measurement and prediction in machining processes, being the different methods discussed and evaluated regarding its merits and demerits. The most suitable method for a given application depends on several aspects, such as cost, size, shape, accuracy, response time, and temperature range. Lastly, some future perspectives for real-time cutting temperature monitoring in the scope of Industry 4.0 and 5.0 are outlined, as well as being presented a new field of tools capable of measuring and controlling cutting temperature, called smart cutting tools.
ISSN:0268-3768
1433-3015
DOI:10.1007/s00170-022-08957-z