Advances in ultra-precision machining of bearing rolling elements

• Published in: International journal of advanced manufacturing technology 2022-10, Vol.122 (9-10), p.3493-3524
• Main Authors: He, Chunlei, Zhang, Jing, Geng, Kun, Wang, Shuqi, Luo, Meijun, Zhang, Xiaona, Ren, Chengzu
• Format: Article
• Language: English
• Subjects: Accuracy; CAE) and Design; Computer-Aided Engineering (CAD; Critical Review; Engineering; Industrial and Production Engineering; Injection molding; Mechanical Engineering; Media Management; Precision machining; Roller bearings
• ISSN: 0268-3768; 1433-3015
• DOI: 10.1007/s00170-022-10086-6

Rolling bearings are extensively employed in the modern machinery industry and are critical industrial base elements. The machining accuracy of bearing rolling elements has a great impact on the service performance of rolling bearings. In this work, advances in the ultra-precision machining of bearing rolling elements are summarized, and corresponding outlooks are presented. An introduction to the accuracy requirement of the rolling element and the corresponding basic principles are first discussed. Subsequently, advancements in the ultra-precision machining of bearing balls are reviewed and analysed. Meanwhile, research progress on the ultra-precision machining of bearing rollers is also summarized and compared with the investigations on bearing balls. It is demonstrated that due to the absence of an intercomparison effect in the machining process, the batch accuracy of the bearing roller is lower than that of the bearing ball. Furthermore, more attention should be given to the machining accuracy of the crown profile and spherical datum surface of the bearing roller. Finally, in regard to the above academic achievements, conclusions and outlooks on the ultra-precision machining of bearing rolling elements are given. The advances and outlooks summarized in this work are beneficial to both academic scientists and industrial researchers.