Coating and micro-texture techniques for cutting tools

In recent years, the application of the difficult-to-machine materials has increased gradually, and the challenging requirements have been placed on cutting. The difficult-to-machine materials suffer from limitations such as large cutting force, high cutting temperature and serious cutting tool wear...

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Bibliographic Details
Published in:Journal of materials science 2022-09, Vol.57 (36), p.17052-17104
Main Authors: Xin, Tong, Pei, Han, Shucai, Yang
Format: Article
Language:English
Subjects:
Characterization and Evaluation of Materials
Chemistry and Materials Science
Classical Mechanics
Coating effects
Coatings
Crystallography and Scattering Methods
Cutting force
Cutting parameters
Cutting tool materials
Cutting tools
Cutting wear
Integrated circuit fabrication
Machine tools
Materials Science
Methods
Microtexture
Polymer Sciences
Review
Solid Mechanics
Surface layers
Surface properties
Sustainable development
Technology application
Tool life
Tool wear
Workpieces
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Summary:In recent years, the application of the difficult-to-machine materials has increased gradually, and the challenging requirements have been placed on cutting. The difficult-to-machine materials suffer from limitations such as large cutting force, high cutting temperature and serious cutting tool wear during processing. In order to improve the cutting performance of cutting tools and attain sustainable development, the green cutting technology has been gradually developed. The cutting tool surface micro-texture and coating represent the key technologies for attaining the green cutting performance. These technologies can improve the cutting performance, thereby prolonging the cutting tool life and improving the workpiece surface quality. This study systematically expounds the latest progress in the field of micro-textured cutting tools, coated cutting tools and micro-textured coated cutting tools. It introduces the existing micro-texture and coating preparation processes and analyzes the mechanism of micro-texture and coating. The compiles the recent developments in the materials and structures, along with summarizing the effect of micro-texture, coating and micro-texture coating synergy on cutting tool performance, cutting performance and workpiece surface quality. Finally, it presents the future development trend for the micro-textured cutting tools, coated cutting tools and micro-textured coating cutting tools. Overall, this study acts as a benchmark for the follow-up development in the field of green cutting technology.
ISSN:0022-2461
1573-4803
DOI:10.1007/s10853-022-07704-9