Structural analysis of grey iron nose leg component produced by lost foam casting

The grey cast iron is one of the most widely used and easily cast ferrous materials in foundries. One-of-a-kind foundry material with exceptional properties, it has been demonstrated to be the most suitable material available for a wide variety of engineering applications, competing with newer mater...

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Bibliographic Details
Main Authors: Kiran, S. Bhanusathvik, Krishna, Ram, Bhanuprakashreddy, D., Divya, M., Yadav, A. Arun Kumar, Suresh, P., Rao, T. V. V. L. N., Colak, Ilhami
Format: Conference Proceeding
Language:English
Subjects:
Assembly
CAD
Casting
Computer aided design
Foundries
Gray iron
Lost foam casting
Nose
Polystyrene resins
Power plants
Sand casting
Sand molding
Structural analysis
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Summary:The grey cast iron is one of the most widely used and easily cast ferrous materials in foundries. One-of-a-kind foundry material with exceptional properties, it has been demonstrated to be the most suitable material available for a wide variety of engineering applications, competing with newer materials. An assembly for the nose leg made of low alloy grey iron was evaluated in this study, which was made utilizing a casting method commonly called evaporative pattern casting. It is a sand moulding technique using evaporative patterns created by moulding or machined from a block of expandable polystyrene block. Often called lost foam casting, this contemporary casting method is used in most metal casting industries today. Design of the components were done in CATIA V5.0, while simulation study was done in ANSYS. There are boilers that use the nose leg assembly in power plants. In addition, this study explains the characteristics and advantages of lost-foam casting. It also discusses the factors involved in the lost-foam casting process.
ISSN:0094-243X
1551-7616
DOI:10.1063/5.0134167