Analysis of big losses to increase productivity with SMED method in hand sanitizer products

The World Health Organization (WHO) has set Covid-19 to be a global pandemic. Public awareness to wash their hands is increasing. The company studied is one of the companies that produces hand sanitizers, where hand sanitizers are useful as hand washing replacements for clean water or after washing...

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Bibliographic Details
Main Authors: Ikatrinasari, Fitri Zulfa, Hariyono, Hendrik
Format: Conference Proceeding
Language:English
Subjects:
Cleaning compounds
Manufacturing
Productivity
Sanitizers
Washing
Online Access:Get full text
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Summary:The World Health Organization (WHO) has set Covid-19 to be a global pandemic. Public awareness to wash their hands is increasing. The company studied is one of the companies that produces hand sanitizers, where hand sanitizers are useful as hand washing replacements for clean water or after washing hands with water. In the hand sanitizer production process, the productivity value measured by Overall Equipment Effectiveness is only 79.23%, still below the World Class Manufacturing standard, 85%. This low OEE value was due to the long changeover process of 180 minutes. Improvements using the Single Minute Exchange (SMED) method with the ECRS concept can reduce changeover time from 180 minutes to 100 minutes, resulting in an increase in the OEE value to 87.84%, where the Availability Rate value from 83.15% to 89.73%, Performance Rate from 95.52% to 97.97%, Quality Rate from 99.76% to 99.91% and all values exceed World Class Manufacturing standard.
ISSN:0094-243X
1551-7616
DOI:10.1063/5.0122291