Enhancement of Computational Efficiency for Deadlock Recovery of Flexible Manufacturing Systems Using Improved Generating and Comparing Aiding Matrix Algorithms

• Published in: Processes 2023-10, Vol.11 (10), p.3026
• Main Authors: Pan, Yen-Liang, Tseng, Ching-Yun, Chen, Ju-Chin
• Format: Article
• Language: English
• Subjects: Algorithms; Computer applications; Control methods; Control systems; Design; Efficiency; Flexible manufacturing systems; Linear programming; Manufacturing; Nets; Optimal control; Petri nets; Production costs; Production engineering; Recovery; Redundancy
• ISSN: 2227-9717; 2227-9717
• DOI: 10.3390/pr11103026

After the fourth industrial evolution, precision and automatic manufacturing have become increasingly widely accepted in production. With highly variable productivity and flexibility, flexible manufacturing systems (FMS) lower production costs and increase efficiency. Due to its resource shareability, unexpected system deadlock may occur in some specific situations. Many existing works use deadlock prevention as the primary control methodology in research on system deadlock control, while this type of control policy would constrain the transportation resources and reduce the system’s liveness. This paper adopts a new transition-based deadlock recovery policy as the direct control strategy, which uses generating and comparing aiding matrix (GCAM) to determine the optimal control transition. We also improve the existing GCAM-based method by reducing the computational redundancy. This kind of control strategy and its benefit could be demonstrated through two typical systems of simple sequential processes with resource (S3PR) nets and their Petri nets model.