Predicting the forming limit diagram of the fine-grained AA 1050 sheet using GTN damage model with experimental verifications

• Published in: Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture Journal of engineering manufacture, 2023-12, Vol.237 (14), p.2325-2335
• Main Authors: Barfeh, Ashkan, Hashemi, Ramin, Safdarian, Rasoul, Rahmatabadi, Davood, Aminzadeh, Ahmad, Sattarpanah Karganroudi, Sasan
• Format: Article
• Language: English
• Subjects: Aluminum; Aluminum base alloys; Computer simulation; Damage assessment; Ductile fracture; Finite element method; Forming limit diagrams; Mathematical models; Metal sheets; Nucleation; Parameter identification; Roll bonding; Tensile tests
• ISSN: 0954-4054; 2041-2975
• DOI: 10.1177/09544054221138900

In this research, forming limit diagram (FLD) of aluminum alloy 1050 (AA 1050) sheet produced by Accumulative Roll Bonding (ARB) is investigated numerically and experimentally. The Gurson-Tvergaard-Needleman (GTN) ductile damage model is used to predict sheet failure and obtain its FLD using numerical simulation in Abaqus/Explicit. Nucleation and growth of voids in the material during the deformation is the basic concept of the GTN damage model. This damage model has nine basic parameters that obtaining through experimental tests is time-consuming and costly, and in some cases, impossible. Thus, the present study tries to obtain the above parameters for fine-grained aluminum 1050 fabricated by ARB using the finite element method. Therefore, after considering each parameter’s interval, numerical simulation and the anti-inference method are used in the uniaxial tensile test to identify GTN parameters for the AA 1050 sheet using FEM. The optimum parameters of the GTN model are used in the FEM of the Nakazima test for FLD prediction. Also, The FLD of the fine-grained aluminum sheet is obtained experimentally using the Nakazima test. Finally, the numerical and experimental FLDs are compared for validation.