Light-weight design of an overhead crane’s girder with a non-symmetric box cross-section

• Published in: Proceedings of the Institution of Mechanical Engineers. Part C, Journal of mechanical engineering science Journal of mechanical engineering science, 2024-02, Vol.238 (3), p.666-676
• Main Authors: Pavlović, Goran V, Zdravković, Nebojša B, Savković, Mile M, Bulatović, Radovan R, Marković, Goran Đ
• Format: Article
• Language: English
• Subjects: Algorithms; Cranes; Cross-sections; Girder bridges; Optimization; Plates; Production costs; Steel structures; Weight reduction
• ISSN: 0954-4062; 2041-2983
• DOI: 10.1177/09544062231179079

The proper choice of material and geometric properties of the girder of the bridge crane can significantly reduce its weight and production cost. This research presents the weight optimization of the main girder with a non-symmetric box-like cross-section. The strength analysis in characteristic points of the critical cross-section and the local stability of plates were conducted using Eurocodes. This study aimed to prove that a proper choice of geometry for the cross-section plates and their additional design elements can have a meaningful impact on the weight. The optimization procedure was done using Water Evaporation Optimization (WEO) algorithm, with the implementation of all necessary criteria and conditions which must be fulfilled. This study revealed that the application of the light-weight design philosophy to the structure of the main girder could significantly reduce its weight, which is verified in the existing examples of double-beam bridge cranes. Achieved savings in girder weight are between 24.43% and 34.73%, dependingly on the considered example. Also, the study showed the influence of the chosen material on the steel girder’s optimum weight and geometric parameters. Depending on the studied example of the bridge crane and selected material, the WEO algorithm gave the same solution through simulations. The value of the optimum weight had a slight deviation at the second decimal place, which is neglectable. The algorithm successfully avoided the trap of getting into the local minimum during the search. In the end, it can be stated that the application of the WEO algorithm was successful in the considered engineering problem since it was the optimization of a complex steel structure with 11 variables and more than 20 constraint functions.