Remaining Useful Life Prediction Method Based on Multisensor Fusion Under Time-Varying Operating Conditions

• Published in: IEEE transactions on instrumentation and measurement 2024, Vol.73, p.1-13
• Main Authors: Huang, Xin, Chen, Wenwu, Qu, Dingrong, Qu, Shidong, Wen, Guangrui
• Format: Article
• Language: English
• Subjects: Condition monitoring; Data models; Decoupling; Degradation; Fault diagnosis; Kalman filters; Life prediction; Mathematical analysis; Monitoring; Multidimensional data; Multisensor fusion; Petrochemicals; Predictive maintenance; Prognostics and health management; remaining useful life (RUL) assessment; rolling bearings; sensor fusion; State space models; time-varying operating conditions; Useful life; Vibrations
• ISSN: 0018-9456; 1557-9662
• DOI: 10.1109/TIM.2024.3378308

Accurate prediction of remaining useful life (RUL) serves as the foundation for predictive maintenance of industrial equipment. In recent years, the fusion of multisource information has achieved remarkable advancements in the development and application of RUL prediction. However, under time-varying operating conditions, the distribution of monitoring data exhibits time-varying characteristics, posing two challenges for RUL prediction in this scenario. One is the adaptive decoupling of operating condition data and monitoring data, and the other is an adaptive weighting of multisource information. To address these challenges, a novel method for RUL prediction is proposed in this article driven by the fusion of multisource information under time-varying operating conditions. The proposed approach is designed to track the degradation process of equipment in scenarios involving cyclic variation and multiple levels in operating conditions. An optimization function is constructed to comprehensively characterize the frequency domain distribution of current signals and the continuity of the health index over time. Then, a time-varying observation matrix for the degradation state space model is derived, which aims to eliminate the influence of operating condition data on degradation information. Two Kalman filter models are developed based on the linear degradation model and double exponential degradation model focused on different stages of equipment degradation, which can calculate time-varying weights for vibration and sound information at different time coordinates. In this way, a multidimensional data mapping from multisource information to the degradation curve is established under time-varying operating conditions. In order to verify the superiority of the proposed method in RUL prediction, two sets of run-to-failure experimental datasets are studied and analyzed. The result demonstrates that the proposed method achieves superior performance compared with single-source information methods.