A review on natural fiber composites: Polymer matrices, fiber surface treatments, fabrication methods, properties, and applications

• Published in: Polymer engineering and science 2024-06, Vol.64 (6), p.2345-2373
• Main Authors: Mylsamy, Bhuvaneshwaran, Shanmugam, Senthil Kumar Marudhamuthu, Aruchamy, Karthik, Palanisamy, Sivasubramanian, Nagarajan, Rajini, Ayrilmis, Nadir
• Format: Article
• Language: English
• Subjects: 3D printing; application; Building materials; Compacting; composite preparation; Dimensional stability; Durability; Fiber composites; Impact strength; India; Laser sintering; Manufacturing; Melt temperature; Methods; Moisture absorption; Natural resources; Polymer matrix composites; Polymers; Production processes; Service life; Surface treatment; Synthetic fibers; Thermal degradation; Wood; Wood fibers; wood flour composites
• ISSN: 0032-3888; 1548-2634
• DOI: 10.1002/pen.26713

High performance and durability are essential for goods to satisfy the needs of the expanding worldwide market. Wood plastic composites (WPCs) are materials made from a combination of wood, polymers, and additives. WPCs can be extruded, injected, compressed, or thermoformed. Presently, WPCs are manufactured using sophisticated processes including as laser sintering, fused layer modeling, and additive manufacturing. Properly managing the melt temperature and pressure is crucial in the manufacturing process of WPCs to ensure effective polymer incorporation. Natural fibers have distinct benefits for polymer composites, but they also have some serious drawbacks, like lower strength properties—especially lower impact strength than synthetic fibers—poor compatibility with hydrophobic polymers, poorer dimensional stability and moisture absorption due to hydroxly groups, a maximum processing temperature that is limited, thermal degradation above 200–220°C, and lower biological durability. The modification of the surface of the fibers improves the mentioned disadvantages of the natural fibers. High‐quality WPCs require the application of chemical or physical treatment to the wood fibers. This extensive review focused on the modification techniques applied to the surface of wood, manufacturing processes, and properties and applications of WPCs. Highlights Modification methods used in surface treatment of natural fibers was explained. Properties and recent applications of wood polymer composites were given. Optimum requirements of natural fibers and polymer matrices are given. Fabrication methods of natural fiber composites are extensively given. Process of wood plastic composites (WPC).