Development of β‐SiAlON/12H composite and their cutting performance on Inconel 718 turning

• Published in: International journal of applied ceramic technology 2024-07, Vol.21 (4), p.3061-3069
• Main Authors: Kula, Gökhan, Kara, Ferhat
• Format: Article
• Language: English
• Subjects: 12H polytype; Aluminum oxide; beta‐SiAlON; Cations; Composite materials; Cutting tools; Cutting wear; Dopants; flank wear resistance; Lanthanum oxides; Nickel base alloys; superalloy turning; Superalloys; Tool wear; Turning (machining); Yttrium oxide
• ISSN: 1546-542X; 1744-7402
• DOI: 10.1111/ijac.14719

In this study, the development of β‐SiAlON/12H polytype composites for the turning of Inconel 718 was investigated. Various sintering additives, including La2O3, Sm2O3, Y2O3, and their combinations, were used to obtain β‐SiAlON/12H polytype composites. It was found that β‐SiAlON/12H polytype composite with a reasonable amount (12%–14%) of the 12H phase was developed by using La2O3–Y2O3 as codopant and Sm2O3 as a single dopant. The presence of Y2O3 led to a substantial amount of undesired α‐SiAlON formation due to its smaller cation size. Although adjusting the AlN/Al2O3 ratio in the composition could entirely prevent α‐SiAlON formation, this approach is only applicable to Sm2O3 dopant due to its larger cation size. β‐SiAlON/12H cutting tools have significantly less flank wear than a commercial β‐SiAlON and quite comparable to Al2O3–SiCw, which is widely used in Inconel 718 turning. No significant differences in cutting performance were observed between cutting tools made of β‐SiAlON/12H obtained by using different dopants.