Optimizing AISI 1045 steel milling: How tool diameter and feeding speed influence workpiece surface roughness

This study aimed to investigate the effects of tool diameter and feeding speed on the surface roughness of AISI 1045 steel during the milling process, as well as any possible interaction between these parameters. Tool diameters of 6 mm, 8 mm, and 10 mm and feeding speeds of 33.5 mm/min, 59.4 mm/min,...

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Bibliographic Details
Main Authors: Iswanto, Tjahjanti, P. H., Widodo, Edi, Mulyadi, Jamaluddin
Format: Conference Proceeding
Language:English
Subjects:
Medium carbon steels
Optimization
Process parameters
Surface roughness
Workpieces
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Summary:This study aimed to investigate the effects of tool diameter and feeding speed on the surface roughness of AISI 1045 steel during the milling process, as well as any possible interaction between these parameters. Tool diameters of 6 mm, 8 mm, and 10 mm and feeding speeds of 33.5 mm/min, 59.4 mm/min, and 111.9 mm/min were tested. After the milling process, surface roughness tests were conducted on the workpieces. The results showed that both tool diameter and feeding speed had a significant effect on surface roughness, and there was also an interaction between these parameters. The optimal combination was a 6 mm tool diameter with a feeding speed of 59.4 mm/min, which resulted in the lowest surface roughness. These findings provide insights into the optimization of milling processes for AISI 1045 steel, which could improve the quality and efficiency of manufacturing processes.
ISSN:0094-243X
1551-7616
DOI:10.1063/5.0218658