Preliminary Study of FSW Process of Dissimilar Aluminium Alloys in Battery Pack Assembly for Hybrid Vehicles Production

The requirement to join two dissimilar aluminium alloys produced with two different technological processes, extrusion and die casting, is fundamental in the automotive sector. In this research study was proposed the use of the Friction Stir Welding process to replace the traditional welding process...

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Published in:Key engineering materials 2022-07, Vol.926, p.1549-1555
Main Authors: Casarin, Renzo, Squillace, Antonino, Napolitano, Francesco, El Hassanin, Andrea, Scherillo, Fabio, Esperto, Vitantonio, Carlone, Pierpaolo, Verde, Carlo
Format: Article
Language:English
Subjects:
Aluminum base alloys
Assembly
Casting alloys
Casting machines
Design parameters
Diamond pyramid hardness
Die casting
Extrusion dies
Foundry practice
Friction stir welding
Hybrid vehicles
Machine tools
Process parameters
Weight reduction
Welding parameters
Workpieces
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container_end_page 1555
container_issue
container_start_page 1549
container_title Key engineering materials
container_volume 926
creator Casarin, Renzo
Squillace, Antonino
Napolitano, Francesco
El Hassanin, Andrea
Scherillo, Fabio
Esperto, Vitantonio
Carlone, Pierpaolo
Verde, Carlo
description The requirement to join two dissimilar aluminium alloys produced with two different technological processes, extrusion and die casting, is fundamental in the automotive sector. In this research study was proposed the use of the Friction Stir Welding process to replace the traditional welding process. First of all was verified the weldability by using different process parameters and the results are reported in terms of microstructure and join aspect, which influence the Vickers microhardness. They show a suitable combination between the selected process parameters and the tool choice but also suggest to test different process conditions. Tool geometry and workpiece setup have to be redesigned. The final aim of this preliminary study is to find the best process conditions in order to proceed with components and machine tools design in the perspective of procedure industrialisation for hybrid vehicles battery pack assembly.
doi_str_mv 10.4028/p-7x9l69
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subjects Aluminum base alloys
Assembly
Casting alloys
Casting machines
Design parameters
Diamond pyramid hardness
Die casting
Extrusion dies
Foundry practice
Friction stir welding
Hybrid vehicles
Machine tools
Process parameters
Weight reduction
Welding parameters
Workpieces
title Preliminary Study of FSW Process of Dissimilar Aluminium Alloys in Battery Pack Assembly for Hybrid Vehicles Production
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