Numerical Simulation of the Influence of Different Surface Morphologies on Molten Pool Flow under Moving Heat Source

• Published in: Key engineering materials 2021-11, Vol.904, p.9-13
• Main Authors: Li, Kai, Zhao, Zhen Yu, Zhou, Hou Ming, Zhou, Hao, Yin, Jie
• Format: Article
• Language: English
• Subjects: Capillary flow; Computer simulation; Finite element method; Free surfaces; Laser beams; Lasers; Melt pools; Polishing; Shape effects; Simulation; Simulation models; Temperature distribution; Thermocapillary force; Three dimensional flow; Topography; Two dimensional analysis; Two dimensional flow
• ISSN: 1013-9826; 1662-9795; 1662-9795
• DOI: 10.4028/www.scientific.net/KEM.904.9

In order to study the influence of different initial topography on the molten pool flow under a moving heat source, the finite element analysis method was used to establish a two-dimensional transient model of laser polishing to simulate the evolution of the surface topography of the material during laser polishing. In the simulation process, a moving laser beam was used as the heat source, and the free surface of the actual material was profiled through a three-dimensional profiler. A very similar simulation model surface was constructed, coupled with the flow field and temperature field in the laser polishing process, and the capillary force was considered comprehensively. Combined with thermocapillary force. The results show that under the combined action of capillary force and thermocapillary force, the surface of the polished material has a peak-filling effect, which makes the surface of the material achieve a good polishing effect. The initial shape will affect the polishing effect, the greater the curvature, the faster the flow rate of the molten pool. In molten pools with large spatial curvatures, capillary forces dominate. Keywords: Laser polishing; molten pool; surface topography; numerical analysis; capillary force; thermocapillary force.