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A bioinspired permeable junction approach for sustainable device microfabrication
Microfabrication, the process of fabricating small structures usually in micrometre scale, has wide practical applications but confronts sustainability challenges due to the substantial chemical and energy consumption during the patterning and transfer stages. Here we introduce a bioinspired permeab...
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Published in: | Nature sustainability 2024-09, Vol.7 (9), p.1190-1203 |
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creator | Yang, Chuanwang Li, Pengju Wei, Chen Prominski, Aleksander Ma, Jingcheng Sun, Changxu Yue, Jiping Cheng, Zhe Zhang, Jing Ashwood, Brennan Li, Wen Shi, Jiuyun Hou, Kun Shi, Fengyuan Griffin, Philip Jin, Lihua Tian, Bozhi |
description | Microfabrication, the process of fabricating small structures usually in micrometre scale, has wide practical applications but confronts sustainability challenges due to the substantial chemical and energy consumption during the patterning and transfer stages. Here we introduce a bioinspired permeable junction approach involving patterning on biopolymer matrices with a salt-assisted photochemical synthesis to advance sustainable microfabrication. This approach leverages an ‘actuator-inhibitor-neutralizer’ process for on-demand adhesion and delamination. Utilizing water as a green actuation agent, our method realizes instantaneous delamination ( |
doi_str_mv | 10.1038/s41893-024-01389-5 |
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Microfabrication has an essential role in device fabrication but is accompanied by unfavourable environmental footprint. This study presents a bioinspired permeable junction approach for sustainable microfabrication, which eliminates the use of hazardous chemicals and minimizes energy consumption.</description><identifier>ISSN: 2398-9629</identifier><identifier>EISSN: 2398-9629</identifier><identifier>DOI: 10.1038/s41893-024-01389-5</identifier><language>eng</language><publisher>London: Nature Publishing Group UK</publisher><subject>639/166/898 ; 639/166/988 ; 639/301/1005/1007 ; 639/638/169/896 ; 639/638/549/884 ; 9/10 ; 9/30 ; Biopolymers ; Earth and Environmental Science ; Ecological footprint ; Energy consumption ; Environment ; Environmental impact ; Fabrication ; Greenhouse gases ; Photochemicals ; Sustainability ; Sustainable Development</subject><ispartof>Nature sustainability, 2024-09, Vol.7 (9), p.1190-1203</ispartof><rights>The Author(s), under exclusive licence to Springer Nature Limited 2024. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c270t-a356492a48cf0009b82baf66a4dd2d9350df8ffa0d59da0bd3e65086660764043</cites><orcidid>0000-0002-7673-3820 ; 0000-0003-0593-0023 ; 0000-0001-9769-3824 ; 0000-0002-4636-2862 ; 0000-0002-0327-4758 ; 0000-0001-7812-9056 ; 0000-0003-4463-3910 ; 0000-0002-0473-5042</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,776,780,27901,27902</link.rule.ids></links><search><creatorcontrib>Yang, Chuanwang</creatorcontrib><creatorcontrib>Li, Pengju</creatorcontrib><creatorcontrib>Wei, Chen</creatorcontrib><creatorcontrib>Prominski, Aleksander</creatorcontrib><creatorcontrib>Ma, Jingcheng</creatorcontrib><creatorcontrib>Sun, Changxu</creatorcontrib><creatorcontrib>Yue, Jiping</creatorcontrib><creatorcontrib>Cheng, Zhe</creatorcontrib><creatorcontrib>Zhang, Jing</creatorcontrib><creatorcontrib>Ashwood, Brennan</creatorcontrib><creatorcontrib>Li, Wen</creatorcontrib><creatorcontrib>Shi, Jiuyun</creatorcontrib><creatorcontrib>Hou, Kun</creatorcontrib><creatorcontrib>Shi, Fengyuan</creatorcontrib><creatorcontrib>Griffin, Philip</creatorcontrib><creatorcontrib>Jin, Lihua</creatorcontrib><creatorcontrib>Tian, Bozhi</creatorcontrib><title>A bioinspired permeable junction approach for sustainable device microfabrication</title><title>Nature sustainability</title><addtitle>Nat Sustain</addtitle><description>Microfabrication, the process of fabricating small structures usually in micrometre scale, has wide practical applications but confronts sustainability challenges due to the substantial chemical and energy consumption during the patterning and transfer stages. Here we introduce a bioinspired permeable junction approach involving patterning on biopolymer matrices with a salt-assisted photochemical synthesis to advance sustainable microfabrication. This approach leverages an ‘actuator-inhibitor-neutralizer’ process for on-demand adhesion and delamination. Utilizing water as a green actuation agent, our method realizes instantaneous delamination (<1 s) for patterned device transfer, far exceeding the efficacy of traditional technologies. This advancement boosts the roll-to-roll production speed and minimizes the consumption of energy and hazardous chemicals. The combination of sustainable substrates and hazards-free processing substantially lowers greenhouse gas emissions and reduces environmental impacts for device fabrication compared with traditional microfabrication methods. This approach is widely applicable to various device fabrication processes, ranging from bioelectronic devices to catalytic robotics. Overall, this work addresses the sustainability challenges of microfabrication, paving the way to environmentally friendly device fabrication.
Microfabrication has an essential role in device fabrication but is accompanied by unfavourable environmental footprint. This study presents a bioinspired permeable junction approach for sustainable microfabrication, which eliminates the use of hazardous chemicals and minimizes energy consumption.</description><subject>639/166/898</subject><subject>639/166/988</subject><subject>639/301/1005/1007</subject><subject>639/638/169/896</subject><subject>639/638/549/884</subject><subject>9/10</subject><subject>9/30</subject><subject>Biopolymers</subject><subject>Earth and Environmental Science</subject><subject>Ecological footprint</subject><subject>Energy consumption</subject><subject>Environment</subject><subject>Environmental impact</subject><subject>Fabrication</subject><subject>Greenhouse gases</subject><subject>Photochemicals</subject><subject>Sustainability</subject><subject>Sustainable Development</subject><issn>2398-9629</issn><issn>2398-9629</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2024</creationdate><recordtype>article</recordtype><recordid>eNp9kMtKAzEUhoMoWGpfwFXA9ejJZdJkWYo3KIig65DJRVPamTGZEXx7046gK1fnLP7vnJ8PoUsC1wSYvMmcSMUqoLwCwqSq6hM0o0zJSgmqTv_s52iR8xYAKHCpOJ-h5xVuYhfb3MfkHe592nvT7Dzejq0dYtdi0_epM_Ydhy7hPObBxPaYcP4zWo_30aYumCZFaw7ABToLZpf94mfO0evd7cv6odo83T-uV5vK0iUMlWG14IoaLm0ohVQjaWOCEIY7R51iNbggQzDgauUMNI55UYMUQsBScOBsjq6mu6Xex-jzoLfdmNryUjMCS0aBCFlSdEqVkjknH3Sf4t6kL01AH-zpyZ4u9vTRnq4LxCYol3D75tPv6X-ob5Hfcsg</recordid><startdate>20240901</startdate><enddate>20240901</enddate><creator>Yang, Chuanwang</creator><creator>Li, Pengju</creator><creator>Wei, Chen</creator><creator>Prominski, Aleksander</creator><creator>Ma, Jingcheng</creator><creator>Sun, Changxu</creator><creator>Yue, Jiping</creator><creator>Cheng, Zhe</creator><creator>Zhang, Jing</creator><creator>Ashwood, Brennan</creator><creator>Li, Wen</creator><creator>Shi, Jiuyun</creator><creator>Hou, Kun</creator><creator>Shi, Fengyuan</creator><creator>Griffin, Philip</creator><creator>Jin, Lihua</creator><creator>Tian, Bozhi</creator><general>Nature Publishing Group UK</general><general>Nature Publishing Group</general><scope>AAYXX</scope><scope>CITATION</scope><orcidid>https://orcid.org/0000-0002-7673-3820</orcidid><orcidid>https://orcid.org/0000-0003-0593-0023</orcidid><orcidid>https://orcid.org/0000-0001-9769-3824</orcidid><orcidid>https://orcid.org/0000-0002-4636-2862</orcidid><orcidid>https://orcid.org/0000-0002-0327-4758</orcidid><orcidid>https://orcid.org/0000-0001-7812-9056</orcidid><orcidid>https://orcid.org/0000-0003-4463-3910</orcidid><orcidid>https://orcid.org/0000-0002-0473-5042</orcidid></search><sort><creationdate>20240901</creationdate><title>A bioinspired permeable junction approach for sustainable device microfabrication</title><author>Yang, Chuanwang ; Li, Pengju ; Wei, Chen ; Prominski, Aleksander ; Ma, Jingcheng ; Sun, Changxu ; Yue, Jiping ; Cheng, Zhe ; Zhang, Jing ; Ashwood, Brennan ; Li, Wen ; Shi, Jiuyun ; Hou, Kun ; Shi, Fengyuan ; Griffin, Philip ; Jin, Lihua ; Tian, Bozhi</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c270t-a356492a48cf0009b82baf66a4dd2d9350df8ffa0d59da0bd3e65086660764043</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2024</creationdate><topic>639/166/898</topic><topic>639/166/988</topic><topic>639/301/1005/1007</topic><topic>639/638/169/896</topic><topic>639/638/549/884</topic><topic>9/10</topic><topic>9/30</topic><topic>Biopolymers</topic><topic>Earth and Environmental Science</topic><topic>Ecological footprint</topic><topic>Energy consumption</topic><topic>Environment</topic><topic>Environmental impact</topic><topic>Fabrication</topic><topic>Greenhouse gases</topic><topic>Photochemicals</topic><topic>Sustainability</topic><topic>Sustainable Development</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Yang, Chuanwang</creatorcontrib><creatorcontrib>Li, Pengju</creatorcontrib><creatorcontrib>Wei, Chen</creatorcontrib><creatorcontrib>Prominski, Aleksander</creatorcontrib><creatorcontrib>Ma, Jingcheng</creatorcontrib><creatorcontrib>Sun, Changxu</creatorcontrib><creatorcontrib>Yue, Jiping</creatorcontrib><creatorcontrib>Cheng, Zhe</creatorcontrib><creatorcontrib>Zhang, Jing</creatorcontrib><creatorcontrib>Ashwood, Brennan</creatorcontrib><creatorcontrib>Li, Wen</creatorcontrib><creatorcontrib>Shi, Jiuyun</creatorcontrib><creatorcontrib>Hou, Kun</creatorcontrib><creatorcontrib>Shi, Fengyuan</creatorcontrib><creatorcontrib>Griffin, Philip</creatorcontrib><creatorcontrib>Jin, Lihua</creatorcontrib><creatorcontrib>Tian, Bozhi</creatorcontrib><collection>CrossRef</collection><jtitle>Nature sustainability</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Yang, Chuanwang</au><au>Li, Pengju</au><au>Wei, Chen</au><au>Prominski, Aleksander</au><au>Ma, Jingcheng</au><au>Sun, Changxu</au><au>Yue, Jiping</au><au>Cheng, Zhe</au><au>Zhang, Jing</au><au>Ashwood, Brennan</au><au>Li, Wen</au><au>Shi, Jiuyun</au><au>Hou, Kun</au><au>Shi, Fengyuan</au><au>Griffin, Philip</au><au>Jin, Lihua</au><au>Tian, Bozhi</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>A bioinspired permeable junction approach for sustainable device microfabrication</atitle><jtitle>Nature sustainability</jtitle><stitle>Nat Sustain</stitle><date>2024-09-01</date><risdate>2024</risdate><volume>7</volume><issue>9</issue><spage>1190</spage><epage>1203</epage><pages>1190-1203</pages><issn>2398-9629</issn><eissn>2398-9629</eissn><abstract>Microfabrication, the process of fabricating small structures usually in micrometre scale, has wide practical applications but confronts sustainability challenges due to the substantial chemical and energy consumption during the patterning and transfer stages. 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Overall, this work addresses the sustainability challenges of microfabrication, paving the way to environmentally friendly device fabrication.
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subjects | 639/166/898 639/166/988 639/301/1005/1007 639/638/169/896 639/638/549/884 9/10 9/30 Biopolymers Earth and Environmental Science Ecological footprint Energy consumption Environment Environmental impact Fabrication Greenhouse gases Photochemicals Sustainability Sustainable Development |
title | A bioinspired permeable junction approach for sustainable device microfabrication |
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