Optimal hybrid layout of point and open‐path gas detectors in process facilities of natural gas stations

• Published in: Process safety progress 2024-09, Vol.43 (3), p.494-506
• Main Authors: Xiao, Fei, Qian, Hao, Liu, Lisheng, Shao, Lingling
• Format: Article
• Language: English
• Subjects: Cost benefit analysis; cost–benefit ratio; detection time; gas detector; Gas detectors; Genetic algorithms; hybrid layout; Layouts; Leakage; Monitoring; Natural gas; Objective function; Optimization models; Service stations; Sorting algorithms; stochastic programming; Time measurement
• ISSN: 1066-8527; 1547-5913
• DOI: 10.1002/prs.12607

Because open‐path gas detectors offer superior technical performance, leakage monitoring systems tend to use a hybrid layout of point and open‐path gas detectors. However, most research on the optimized layout of leakage monitoring has focused only on point gas detectors. In this paper, an optimization model for a hybrid layout of point and open‐path gas detectors was proposed considering the cost–benefit ratio and detection time. As the measured value of an open‐path gas detector is an integral concentration, a monitor line in the simulation was calculated via the approximate rectangle method. The results showed that the use of a multiobjective gas detector layout considering the cost–benefit ratio and an improved non‐dominated sorting genetic algorithm (NSGA‐II) could optimize the layout of hybrid detectors. The hybrid layout was analyzed in a case study of process facilities at a natural gas station. As the number of detectors increased (safety investment), the proportion of open‐path gas detectors increased, improving both leakage monitoring performance and the cost–benefit ratio. Additionally, the layout of the point gas detectors was analyzed. A comparison of objective function values for detection time showed the superiority of the hybrid layout in our research.