Comparison of operational performance and bead characteristics when welding with different tubular wires

• Published in: Welding International 2010-08, Vol.24 (8), p.579-592
• Main Authors: Starling, Cicero Murta Diniz, Modenesi, Paulo José, Borba, Tadeu Messias Donizete
• Format: Article
• Language: English
• Subjects: Beads; Comparative studies; Electric currents; Electric potential; Electrodes; FCAW process; Microstructure; Steel; Thick plates; tubular wire; Voltage; weld bead shape; Welded joints; Welding; Wire
• ISSN: 0950-7116; 1754-2138
• DOI: 10.1080/09507110903568810

The aim of this work was to make a comparative study of the characteristics of the weld bead produced by nationally manufactured tubular wires; all rutilic (ASME SFA-5.20: E71T-1/E71T-9/E71T-9M), basic (ASME SFA-5.20: E71T-5/E71T-5M) and 'metal cored' (ASME SFA-5.18: E70C-3M), 1.2 mm in diameter, intended for the welding of structural steels with low and medium levels of carbon. Welding tests were carried out, in the flat position, on thick plates (with a thickness of 12 mm) of common low-carbon steel using a source operating in 'constant voltage' mode, with monitoring of the current and voltage signals of the arc and feed speed (fusion) of the wire. The following were varied in welding with each type of tubular wire: the composition of the shielding gas (75%Ar-25%CO 2 and 100%CO 2 ) and the feed speed of the wire (7 and 9 m/min). The other parameters were kept fixed, including the polarity of the electrode (DC+) and the energized lengths of the electrode (16 mm) and of the arcs (3.5 mm). For the different tubular wires, there was a comparative analysis of the principal weld bead characteristics, including its geometry (penetration, reinforcement, width, fused area, deposited area and dilution), presence of weld discontinuities, microstructure and hardness. Operational conditions that yielded weld bead characteristics that favoured the welding of thick plates of structural steels were determined.