Finite Element Method-Based Machining Simulation for Analyzing Surface Roughness During Turning Operation with HSS and Carbide Insert Tool

In this paper, FEM is used to investigate turning process on AISI 1020 steel by considering the effect of cutting speed, depth of cut, and feed on the surface roughness. Two different tools are used for turning, i.e. single-point cutting tool (HSS) and insert tool (CNMA WC). The FEM software DEFORM-...

Full description

Saved in:
Bibliographic Details
Published in:Arabian Journal for Science and Engineering 2013-06, Vol.38 (6), p.1615-1623
Main Authors: Stalin John, M. R., Shrivastava, Karuna, Banerjee, Nilanjan, Madhukar, Prabhu Duttraj, Vinayagam, B. K.
Format: Article
Language:English
Subjects:
Carbides
Computer simulation
Engineering
Finite element method
High speed tool steels
Humanities and Social Sciences
Inserts
Low carbon steels
Mathematical models
multidisciplinary
Research Article - Mechanical Engineering
Science
Turning
Turning (machining)
Citations: Items that this one cites
Items that cite this one
Online Access:Get full text
Tags: Add Tag
No Tags, Be the first to tag this record!
Description
Summary:In this paper, FEM is used to investigate turning process on AISI 1020 steel by considering the effect of cutting speed, depth of cut, and feed on the surface roughness. Two different tools are used for turning, i.e. single-point cutting tool (HSS) and insert tool (CNMA WC). The FEM software DEFORM-2D is used to simulate the turning process. The results obtained by the simulation have been compared and analyzed with the experimental values. Overall minimum and maximum deviation between FEM model and experiment for single-point tool (HSS) are 3.74 and 22.8 %, respectively, and similarly for insert tool (CNMA WC) are 1.15 and 11.8 %, respectively.
ISSN:1319-8025
2191-4281
DOI:10.1007/s13369-013-0541-1