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3-D tomography by automated in situ block face ultramicrotome imaging using an FEG-SEM to study complex corrosion protective paint coatings

•A new technique was demonstrated to image paint microstructures in 3-D.•The cracking of paint coatings was studied in 3-D.•The morphology and distribution of paint additives was investigated in 3-D.•3-D images were used to the measure and follow corrosion inhibitor depletion. Aircraft coatings are...

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Bibliographic Details
Published in:Corrosion science 2013-10, Vol.75, p.376-385
Main Authors: Trueman, Antony, Knight, Steven, Colwell, John, Hashimoto, Teruo, Carr, James, Skeldon, Peter, Thompson, George
Format: Article
Language:English
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Summary:•A new technique was demonstrated to image paint microstructures in 3-D.•The cracking of paint coatings was studied in 3-D.•The morphology and distribution of paint additives was investigated in 3-D.•3-D images were used to the measure and follow corrosion inhibitor depletion. Aircraft coatings are generally multi-layered with both barrier properties and are corrosion inhibitor filled to prevent corrosion. A new technique, automated in situ block face ultramicrotome imaging using an FEG-SEM has been employed for high resolution 3-D imaging of such aircraft coatings. A pristine and a cracked aged coating were visualised by this method clearly showing the coatings microstructure and subsequent crack growth properties. Filler particles were segmented and labelled allowing the coating to be more clearly visualised and enabling statistical particle analysis and meshing. Finally the method was used to investigate the inhibitor leaching properties of four aircraft primers.
ISSN:0010-938X
1879-0496
DOI:10.1016/j.corsci.2013.06.021