Effluent stream treatment in a nitrogenous fertilizer factory: An exergy analysis for process integration

• Published in: Process safety and environmental protection 2014-11, Vol.92 (6), p.862-868
• Main Authors: Jorquera, Orlando, Kalid, Ricardo, Kiperstok, Asher, Braga, Elias, Sales, Emerson Andrade
• Format: Article
• Language: English
• Subjects: Ammonia; Anaerobic processes; Brazil; Effluents; Environment protection; Exergy; Exergy analysis; Factories; Fertilizer plant; Fertilizing; Industrial plants; Nitrogen; Streams
• ISSN: 0957-5820; 1744-3598
• DOI: 10.1016/j.psep.2013.07.003

•Elimination of stripping tower prevents atmospheric emissions of pollutants.•Lowest exergy destruction avoids the disposal of liquid and gaseous pollutants.•The exergy analysis identified opportunities for process integration. The industrial processes used for the production of nitrogenous fertilizers are the main generators of reactive nitrogen compounds, chemicals and effluents that ultimately impact the biosphere. Exergy analysis has been performed to a nitrogen fertilizer factory in the State of Bahia, Brazil, where the Anaerobic Ammonium Oxidation (Anammox) and other physical–chemical processes are used to partially or totally handle the feed streams normally sent to a stripping tower. The results showed that the combined use of physical–chemical and biological process can improve the overall exergetic efficiency and avoid the emission of reactive compounds to the atmosphere allowing the recovery of the condensate lost as effluent, so that it can be reincorporated in the production of steam network, increasing energy efficiency and environmental performance of the process.