Buckling of cylindrical shells with stepwise variable wall thickness under uniform external pressure

• Published in: Engineering structures 2011-12, Vol.33 (12), p.3570-3578
• Main Authors: Chen, Lei, Michael Rotter, J., Doerich, Cornelia
• Format: Article
• Language: English
• Subjects: Applied sciences; Buckling; Building structure; Buildings. Public works; Construction (buildings and works); Cylinders; Cylindrical shells; Exact sciences and technology; External pressure; Mathematical analysis; Shell structure; Shells; Silos; Stepped; Stepwise variable wall thickness; Stresses. Safety; Structural analysis. Stresses; Tanks; Wall thickness; Walls
• ISSN: 0141-0296; 1873-7323
• DOI: 10.1016/j.engstruct.2011.07.021

Cylindrical shells of stepwise variable wall thickness are widely used for cylindrical containment structures, such as vertical-axis tanks and silos. The thickness is changed because the stress resultants are much larger at lower levels. The increase of internal pressure and axial compression in the shell is addressed by increasing the wall thickness. Each shell is built up from a number of individual strakes of constant thickness. The thickness of the wall increases progressively from top to bottom. Whilst the buckling behaviour of a uniform thickness cylinder under external pressure is well defined, that of a stepped wall cylinder is difficult to determine. In the European standard EN 1993-1-6 (2007) and Recommendations ECCS EDR5 (2008), stepped wall cylinders under circumferential compression are transformed, first into a three-stage cylinder and thence into an equivalent uniform thickness cylinder. This two-stage process leads to a complicated calculation that depends on a chart that requires interpolation and is not easy to use, where the mechanics is somewhat hidden, which cannot be programmed into a spreadsheet leading to difficulties in the practical design of silos and tanks. This paper introduces a new “weighted smeared wall method”, which is proposed as a simpler method to deal with stepped-wall cylinders of short or medium length with any thickness variation. Buckling predictions are made for a wide range of geometries of silos and tanks (unanchored and anchored) using the new hand calculation method and compared both with accurate predictions from finite element calculations using ABAQUS and with the current Eurocode rules. The comparison shows that the weighted smeared wall method provides a close approximation to the external buckling strength of stepped wall cylinders for a wide range of short and medium-length shells, is easily programmed into a spreadsheet and is informative to the designer. ► Buckling of stepped wall metal silos and tanks under uniform external pressure has been studied. ► New weighted smeared wall method accurately finds buckling mode and buckling pressure. ► Three buckling mode categories have been found: whole wall, mixed thickness, and top zone buckling. ► Critical category depends on the specific wall thickness distribution. ► Extensively verified, it can be easily programmed into a spreadsheet.