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Protective over-layer coating preventing cracking of thin films deposited on flexible substrates

The article reports on a special over-layer which protects brittle coatings deposited on flexible substrates against cracking during bending. It is shown that the over-layer with (i) the low effective Young's modulus E⁎=E/(1−ν2) resulting in a high ratio H/E⁎≥0.1, (ii) the high elastic recovery...

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Published in:Surface & coatings technology 2014-02, Vol.240, p.275-280
Main Authors: Musil, J., Sklenka, J., Prochazka, J.
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Language:English
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description The article reports on a special over-layer which protects brittle coatings deposited on flexible substrates against cracking during bending. It is shown that the over-layer with (i) the low effective Young's modulus E⁎=E/(1−ν2) resulting in a high ratio H/E⁎≥0.1, (ii) the high elastic recovery We≥60% and (iii) the compressive macrostress (σ
doi_str_mv 10.1016/j.surfcoat.2013.12.041
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It is shown that the over-layer with (i) the low effective Young's modulus E⁎=E/(1−ν2) resulting in a high ratio H/E⁎≥0.1, (ii) the high elastic recovery We≥60% and (iii) the compressive macrostress (σ&lt;0) deposited on a brittle coating can prevent its cracking during bending; ν is the Poison's ratio and H is the hardness of the over-layer. The possibility of how to prevent cracking of the brittle coatings is demonstrated experimentally. The over-layer was deposited on the brittle coating which easily cracks when the flexible substrate is bended. In this experiment the Zr–Si–O coating with low ratio H/E⁎&lt;0.1, low value of We≈50% and tensile macrostress (σ&gt;0) was used as the brittle coating and the highly elastic Zr–Si–O coating with high ratio H/E⁎≈0.1, high value of We≈70% and compressive macrostress (σ&lt;0) was used as the over-layer. Both the brittle coating and the over-layer were prepared by the reactive magnetron sputtering using a dual magnetron. 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Obtained results can be used in the development of flexible coatings, strengthening of the surface of brittle materials, elimination of cracking of functional coatings and cracking at surfaces of bended materials. •The flexible over-layer coating preventing cracking is investigated.•Physical and mechanical properties of over-layer are determined.•Flexible over-layer overcoat brittle coating.•Elimination of cracking was demonstrated in two-layer Zr–Si–O coating.</description><subject>Applied sciences</subject><subject>Bending modulus</subject><subject>Brittleness</subject><subject>Coating</subject><subject>Corrosion</subject><subject>Corrosion prevention</subject><subject>Cracks</subject><subject>Cross-disciplinary physics: materials science; rheology</subject><subject>Deposition</subject><subject>Exact sciences and technology</subject><subject>Fracture mechanics</subject><subject>Magnetron sputtering</subject><subject>Materials science</subject><subject>Mechanical properties</subject><subject>Metals. Metallurgy</subject><subject>Methods of deposition of films and coatings; film growth and epitaxy</subject><subject>Nanocomposite coatings</subject><subject>Physics</subject><subject>Production techniques</subject><subject>Protective</subject><subject>Resistance to cracking</subject><subject>Surface cracking</subject><subject>Surface strengthening</subject><subject>Surface treatment</subject><subject>Surface treatments</subject><subject>Thin films</subject><subject>Zirconium</subject><issn>0257-8972</issn><issn>1879-3347</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2014</creationdate><recordtype>article</recordtype><recordid>eNqFUMtu2zAQJIoUqOP2FwpdAuQihQ-RlG4JgqQNYKA9JGeGopYtHVl0uLQR_32l2s21e9nFYmZndgj5ymjFKFNX6wp3ybtoc8UpExXjFa3ZB7JgjW5LIWp9RhaUS102reafyDnimlLKdFsvyPPPFDO4HPZQxD2kcrAHSMV8LYy_im2CPYx_R5ese5mH6Iv8O4yFD8MGix62EUOGvojTaoC30A1Q4K7DnGwG_Ew-ejsgfDn1JXm6v3u8_V6ufnx7uL1ZlU5omUveQ6-kolpQJdTk3zLpO6hbZetG8r5VdQNgO6Zk57Twte87KwXTvGst6E4syeXx7jbF1x1gNpuADobBjhB3aJhqZMPEXEuijlCXImICb7YpbGw6GEbNHKlZm3-RmjlSw7iZLE3Ei5OGRWcHn-zoAr6zecNlPftfkusjDqaH9wGSQRdgdNCHNGVt-hj-J_UHfACSCg</recordid><startdate>20140215</startdate><enddate>20140215</enddate><creator>Musil, J.</creator><creator>Sklenka, J.</creator><creator>Prochazka, J.</creator><general>Elsevier B.V</general><general>Elsevier</general><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>7U5</scope><scope>8BQ</scope><scope>8FD</scope><scope>JG9</scope><scope>L7M</scope></search><sort><creationdate>20140215</creationdate><title>Protective over-layer coating preventing cracking of thin films deposited on flexible substrates</title><author>Musil, J. ; Sklenka, J. ; Prochazka, J.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c375t-2ded6560730636041a15fbe496a4852d9648eeab165bc73f4fdba53172b9ae7b3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2014</creationdate><topic>Applied sciences</topic><topic>Bending modulus</topic><topic>Brittleness</topic><topic>Coating</topic><topic>Corrosion</topic><topic>Corrosion prevention</topic><topic>Cracks</topic><topic>Cross-disciplinary physics: materials science; rheology</topic><topic>Deposition</topic><topic>Exact sciences and technology</topic><topic>Fracture mechanics</topic><topic>Magnetron sputtering</topic><topic>Materials science</topic><topic>Mechanical properties</topic><topic>Metals. 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subjects Applied sciences
Bending modulus
Brittleness
Coating
Corrosion
Corrosion prevention
Cracks
Cross-disciplinary physics: materials science
rheology
Deposition
Exact sciences and technology
Fracture mechanics
Magnetron sputtering
Materials science
Mechanical properties
Metals. Metallurgy
Methods of deposition of films and coatings
film growth and epitaxy
Nanocomposite coatings
Physics
Production techniques
Protective
Resistance to cracking
Surface cracking
Surface strengthening
Surface treatment
Surface treatments
Thin films
Zirconium
title Protective over-layer coating preventing cracking of thin films deposited on flexible substrates
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