Studies on thermoplastic 3D printing of steel–zirconia composites

Additive manufacturing (AM) opens new possibilities for functionalization and miniaturization of components in many application fields. Different technologies are known to produce single- or multimaterial components from polymer ceramic or metal. Our new approach – thermoplastic 3D printing – makes...

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Bibliographic Details
Published in:Journal of materials research 2014-09, Vol.29 (17), p.1931-1940
Main Authors: Scheithauer, Uwe, Bergner, Anne, Schwarzer, Eric, Richter, Hans-Jürgen, Moritz, Tassilo
Format: Article
Language:English
Subjects:
3-D printers
3D printing
Applied and Technical Physics
Biomaterials
Ceramics
Composite materials
Cross sections
Injection molding
Inorganic Chemistry
Invited Papers
Laser sintering
Materials Engineering
Materials research
Materials Science
Metal
Miniaturization
Nanotechnology
Polymer matrix composites
Rapid prototyping
Raw materials
Sintering
Stainless steel
Thermoplastic resins
Viscosity
Zirconium dioxide
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Summary:Additive manufacturing (AM) opens new possibilities for functionalization and miniaturization of components in many application fields. Different technologies are known to produce single- or multimaterial components from polymer ceramic or metal. Our new approach – thermoplastic 3D printing – makes it possible to produce metal–ceramic composites. High-filled metal and ceramic suspensions based on thermoplastic binder systems were used as they solidify by cooling. Hence, the portfolio of applicable materials is not limited. Paraffin-based thermoplastic feedstocks with stainless steel powder (17-4PH) and zirconia powder (TZ-3Y-E) were developed with an adapted powder content of 47 vol% steel and 45 vol% zirconia. As compared to other AM technologies, the suspensions were only applied at particular points and areas and not on the whole layer. The printed samples were conventionally debinded and sintered. FESEM studies of the cross-section of the sintered samples showed a homogenous, dense microstructure and a very good connection between the different materials and layers.
ISSN:0884-2914
2044-5326
DOI:10.1557/jmr.2014.209