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Integrated simulation to predict warpage of injection molded parts
Injection molding analysis programs were developed for CAE (Computer Aided Engineering) in injection molding of thermoplastics. The programs consist of mold cooling, polymer filling‐packing‐cooling, fiber orientation, material properties and stress analyses. These programs are integrated to predict...
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Published in: | Polymer engineering and science 1991-07, Vol.31 (14), p.1043-1050 |
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container_end_page | 1050 |
container_issue | 14 |
container_start_page | 1043 |
container_title | Polymer engineering and science |
container_volume | 31 |
creator | Matsuoka, Takaaki Takabatake, Jun-Ichi Koiwai, Akihiko Inoue, Yoshinori Yamamoto, Satoru Takahashi, Hideroh |
description | Injection molding analysis programs were developed for CAE (Computer Aided Engineering) in injection molding of thermoplastics. The programs consist of mold cooling, polymer filling‐packing‐cooling, fiber orientation, material properties and stress analyses. These programs are integrated to predict warpage of molded parts by using a common geometric model of three dimensional thinwalled molded parts. The warpage is predicted from temperature difference between upper and lower surfaces, temperature distribution, flow induced shear stress, shrinkage, and anisotropic mechanical properties caused by fiber orientation in the integrated simulation. The integrated simulation was applied to predicting warpage of a 4‐ribbed square plate of glass fiber reinforced polypropylene for examination of its validity. Predicted saddle‐like warpage was in good agreement with experimental one. |
doi_str_mv | 10.1002/pen.760311408 |
format | article |
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The programs consist of mold cooling, polymer filling‐packing‐cooling, fiber orientation, material properties and stress analyses. These programs are integrated to predict warpage of molded parts by using a common geometric model of three dimensional thinwalled molded parts. The warpage is predicted from temperature difference between upper and lower surfaces, temperature distribution, flow induced shear stress, shrinkage, and anisotropic mechanical properties caused by fiber orientation in the integrated simulation. The integrated simulation was applied to predicting warpage of a 4‐ribbed square plate of glass fiber reinforced polypropylene for examination of its validity. 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The programs consist of mold cooling, polymer filling‐packing‐cooling, fiber orientation, material properties and stress analyses. These programs are integrated to predict warpage of molded parts by using a common geometric model of three dimensional thinwalled molded parts. The warpage is predicted from temperature difference between upper and lower surfaces, temperature distribution, flow induced shear stress, shrinkage, and anisotropic mechanical properties caused by fiber orientation in the integrated simulation. The integrated simulation was applied to predicting warpage of a 4‐ribbed square plate of glass fiber reinforced polypropylene for examination of its validity. Predicted saddle‐like warpage was in good agreement with experimental one.</description><subject>Applied sciences</subject><subject>Exact sciences and technology</subject><subject>Injection moulding</subject><subject>Machinery and processing</subject><subject>Moulding</subject><subject>Plastics</subject><subject>Polymer industry, paints, wood</subject><subject>Technology of polymers</subject><issn>0032-3888</issn><issn>1548-2634</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>1991</creationdate><recordtype>article</recordtype><recordid>eNp9kD1PwzAQhi0EEqUwsmdAbCmOP2J7hApCRVU6gJBYLMe5VC5pEuxUpf-eQKuKiemGe573Ti9ClwkeJRiTmxbqkUgxTRKG5REaJJzJmKSUHaMBxpTEVEp5is5CWOKep1wN0N2k7mDhTQdFFNxqXZnONXXUNVHroXC2izbGt2YBUVNGrl6C_d2vmqrojdb4Lpyjk9JUAS72c4heH-5fxo_x9DmbjG-nsWVMyViUgpcWgyWpIDanhBQqFSWWnHCuIBE2tTnmBYWcAssLC4YrYrgxhVBgLR2i611u65vPNYROr1ywUFWmhmYdNOGUMclID8Y70PomBA-lbr1bGb_VCdY_Tem-KX1oquev9sEmWFOV3tTWhYPEFJckUT0mdtjGVbD9P1PP72d_D-wfcqGDr4Np_IdOBRVcv80y_aTeMzLPuE7pN10diOw</recordid><startdate>199107</startdate><enddate>199107</enddate><creator>Matsuoka, Takaaki</creator><creator>Takabatake, Jun-Ichi</creator><creator>Koiwai, Akihiko</creator><creator>Inoue, Yoshinori</creator><creator>Yamamoto, Satoru</creator><creator>Takahashi, Hideroh</creator><general>Society of Plastics Engineers</general><general>Wiley Subscription Services</general><scope>BSCLL</scope><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8FD</scope><scope>JG9</scope></search><sort><creationdate>199107</creationdate><title>Integrated simulation to predict warpage of injection molded parts</title><author>Matsuoka, Takaaki ; Takabatake, Jun-Ichi ; Koiwai, Akihiko ; Inoue, Yoshinori ; Yamamoto, Satoru ; Takahashi, Hideroh</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c4498-7f75fc0ec2672cb322d967f0852559e17c6cb05d3eb3e4bdcea592a5aad79ecc3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>1991</creationdate><topic>Applied sciences</topic><topic>Exact sciences and technology</topic><topic>Injection moulding</topic><topic>Machinery and processing</topic><topic>Moulding</topic><topic>Plastics</topic><topic>Polymer industry, paints, wood</topic><topic>Technology of polymers</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Matsuoka, Takaaki</creatorcontrib><creatorcontrib>Takabatake, Jun-Ichi</creatorcontrib><creatorcontrib>Koiwai, Akihiko</creatorcontrib><creatorcontrib>Inoue, Yoshinori</creatorcontrib><creatorcontrib>Yamamoto, Satoru</creatorcontrib><creatorcontrib>Takahashi, Hideroh</creatorcontrib><collection>Istex</collection><collection>Pascal-Francis</collection><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Technology Research Database</collection><collection>Materials Research Database</collection><jtitle>Polymer engineering and science</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Matsuoka, Takaaki</au><au>Takabatake, Jun-Ichi</au><au>Koiwai, Akihiko</au><au>Inoue, Yoshinori</au><au>Yamamoto, Satoru</au><au>Takahashi, Hideroh</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Integrated simulation to predict warpage of injection molded parts</atitle><jtitle>Polymer engineering and science</jtitle><addtitle>Polym Eng Sci</addtitle><date>1991-07</date><risdate>1991</risdate><volume>31</volume><issue>14</issue><spage>1043</spage><epage>1050</epage><pages>1043-1050</pages><issn>0032-3888</issn><eissn>1548-2634</eissn><coden>PYESAZ</coden><abstract>Injection molding analysis programs were developed for CAE (Computer Aided Engineering) in injection molding of thermoplastics. The programs consist of mold cooling, polymer filling‐packing‐cooling, fiber orientation, material properties and stress analyses. These programs are integrated to predict warpage of molded parts by using a common geometric model of three dimensional thinwalled molded parts. The warpage is predicted from temperature difference between upper and lower surfaces, temperature distribution, flow induced shear stress, shrinkage, and anisotropic mechanical properties caused by fiber orientation in the integrated simulation. The integrated simulation was applied to predicting warpage of a 4‐ribbed square plate of glass fiber reinforced polypropylene for examination of its validity. Predicted saddle‐like warpage was in good agreement with experimental one.</abstract><cop>Brookfield</cop><pub>Society of Plastics Engineers</pub><doi>10.1002/pen.760311408</doi><tpages>8</tpages></addata></record> |
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ispartof | Polymer engineering and science, 1991-07, Vol.31 (14), p.1043-1050 |
issn | 0032-3888 1548-2634 |
language | eng |
recordid | cdi_proquest_miscellaneous_25344842 |
source | Wiley-Blackwell Materials Science Backfiles |
subjects | Applied sciences Exact sciences and technology Injection moulding Machinery and processing Moulding Plastics Polymer industry, paints, wood Technology of polymers |
title | Integrated simulation to predict warpage of injection molded parts |
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