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Extrusion freeforming of ceramics through fine nozzles
Thermoplastic suspensions of 55 vol.% zirconia in a wax-based vehicle were extruded through a range of fine nozzles with diameters from 76 to 510 μm. Fixed pressure extrusion under a maximum nitrogen gas pressure of 350 kPa and an extrusion temperature of 175 °C were used. The ability of unfiltered...
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Published in: | Journal of the European Ceramic Society 2003-04, Vol.23 (5), p.629-635 |
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creator | Grida, Imen Evans, Julian R.G. |
description | Thermoplastic suspensions of 55 vol.% zirconia in a wax-based vehicle were extruded through a range of fine nozzles with diameters from 76 to 510 μm. Fixed pressure extrusion under a maximum nitrogen gas pressure of 350 kPa and an extrusion temperature of 175 °C were used. The ability of unfiltered suspensions to flow in fine nozzles depended critically on the mixing method. Ceramic latticework in the form of structures suitable for bone substitute scaffolds were created by extrusion freeforming, a process also known as fused deposition modelling (FDM) or fused deposition of ceramics (FDC). However, precisely ordered deposition could not be obtained by fixed pressure extrusion with a 55 vol.% suspension because of rate variations due to slight mixing inhomogeneities. The quality of welds was examined. Heat transfer considerations show that the use of thermoplastic suspensions is not ideal for fine ( |
doi_str_mv | 10.1016/S0955-2219(02)00163-2 |
format | article |
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Fixed pressure extrusion under a maximum nitrogen gas pressure of 350 kPa and an extrusion temperature of 175 °C were used. The ability of unfiltered suspensions to flow in fine nozzles depended critically on the mixing method. Ceramic latticework in the form of structures suitable for bone substitute scaffolds were created by extrusion freeforming, a process also known as fused deposition modelling (FDM) or fused deposition of ceramics (FDC). However, precisely ordered deposition could not be obtained by fixed pressure extrusion with a 55 vol.% suspension because of rate variations due to slight mixing inhomogeneities. The quality of welds was examined. Heat transfer considerations show that the use of thermoplastic suspensions is not ideal for fine (<100 μm dia.) filament work because the fibres solidify before folding and welding.</description><identifier>ISSN: 0955-2219</identifier><identifier>EISSN: 1873-619X</identifier><identifier>DOI: 10.1016/S0955-2219(02)00163-2</identifier><language>eng</language><publisher>Oxford: Elsevier Ltd</publisher><subject>Applied sciences ; Building materials. Ceramics. 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Fixed pressure extrusion under a maximum nitrogen gas pressure of 350 kPa and an extrusion temperature of 175 °C were used. The ability of unfiltered suspensions to flow in fine nozzles depended critically on the mixing method. Ceramic latticework in the form of structures suitable for bone substitute scaffolds were created by extrusion freeforming, a process also known as fused deposition modelling (FDM) or fused deposition of ceramics (FDC). However, precisely ordered deposition could not be obtained by fixed pressure extrusion with a 55 vol.% suspension because of rate variations due to slight mixing inhomogeneities. The quality of welds was examined. Heat transfer considerations show that the use of thermoplastic suspensions is not ideal for fine (<100 μm dia.) filament work because the fibres solidify before folding and welding.</description><subject>Applied sciences</subject><subject>Building materials. Ceramics. Glasses</subject><subject>Ceramic industries</subject><subject>Chemical industry and chemicals</subject><subject>Exact sciences and technology</subject><subject>Extrusion freeforming</subject><subject>Fused deposition</subject><subject>General studies</subject><subject>Latticework</subject><subject>Technical ceramics</subject><subject>ZrO 2</subject><issn>0955-2219</issn><issn>1873-619X</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2003</creationdate><recordtype>article</recordtype><recordid>eNqN0MtKAzEUgOEgCtbqIwizUXQxmsskmVmJlHqBggsV3IWYOWkj00lNZkT79KYXdKmrQPhODvkROib4gmAiLh9xxXlOKanOMD3H6YrldAcNSClZLkj1sosGP2QfHcT4lpDEVTVAYvzZhT4632Y2AFgf5q6dZt5mBoKeOxOzbhZ8P51l1rWQtX65bCAeoj2rmwhH23OInm_GT6O7fPJwez-6nuSmELzLK1Zry3BhaWlowYlkTDKqSyMpYwIwrBjVXLxSQRm2tGa1rYS0pQBec8OG6HTz7iL49x5ip-YuGmga3YLvo6Illumb8j9QSM5JgnwDTfAxBrBqEdxchy9FsFrlVOucatVKYarWORVNcyfbBToa3digW-Pi73DBk-RFclcbBynLh4OgonHQGqhdANOp2rs_Nn0DfPyIHA</recordid><startdate>20030401</startdate><enddate>20030401</enddate><creator>Grida, Imen</creator><creator>Evans, Julian R.G.</creator><general>Elsevier Ltd</general><general>Elsevier</general><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7QQ</scope><scope>8FD</scope><scope>JG9</scope><scope>7SR</scope></search><sort><creationdate>20030401</creationdate><title>Extrusion freeforming of ceramics through fine nozzles</title><author>Grida, Imen ; Evans, Julian R.G.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c465t-93daf304f28c2451733732a8c72336e0ec4652a56b26230f2d3df967f86e5d5c3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2003</creationdate><topic>Applied sciences</topic><topic>Building materials. 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Fixed pressure extrusion under a maximum nitrogen gas pressure of 350 kPa and an extrusion temperature of 175 °C were used. The ability of unfiltered suspensions to flow in fine nozzles depended critically on the mixing method. Ceramic latticework in the form of structures suitable for bone substitute scaffolds were created by extrusion freeforming, a process also known as fused deposition modelling (FDM) or fused deposition of ceramics (FDC). However, precisely ordered deposition could not be obtained by fixed pressure extrusion with a 55 vol.% suspension because of rate variations due to slight mixing inhomogeneities. The quality of welds was examined. Heat transfer considerations show that the use of thermoplastic suspensions is not ideal for fine (<100 μm dia.) filament work because the fibres solidify before folding and welding.</abstract><cop>Oxford</cop><pub>Elsevier Ltd</pub><doi>10.1016/S0955-2219(02)00163-2</doi><tpages>7</tpages></addata></record> |
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subjects | Applied sciences Building materials. Ceramics. Glasses Ceramic industries Chemical industry and chemicals Exact sciences and technology Extrusion freeforming Fused deposition General studies Latticework Technical ceramics ZrO 2 |
title | Extrusion freeforming of ceramics through fine nozzles |
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