Visualization of Multiphase Reactive Flow and Mass Transfer in Functionalized Microfluidic Porous Media

• Published in: Small (Weinheim an der Bergstrasse, Germany) Germany), 2024-08, Vol.20 (32), p.e2401393-n/a
• Main Authors: Wei, Hangkai, Sha, Xin, Chen, Li, Wang, Zi, Zhang, Chuangde, He, Peng, Tao, Wen‐Quan
• Format: Article
• Language: English
• Subjects: Acids; Bubbles; calcite dissolution; dissolution modes; Flow paths; Fractures; Image contrast; Image processing; mass concentration visualization; Mass transfer; Microchannels; Microfluidics; Multiphase; multiphase reactive flow; Photolithography; Porous media
• ISSN: 1613-6810; 1613-6829; 1613-6829
• DOI: 10.1002/smll.202401393

Multiphase reactive flow in porous media is an important research topic in many natural and industrial processes. In the present work, photolithography is adopted to fabricate multicomponent mineral porous media in a microchannel, microfluidics experiments are conducted to capture the multiphase reactive flow, methyl violet 2B is employed to visualize the real‐time concentration field of the acid solution and a sophisticated image processing method is developed to obtain the quantitative results of the distribution of different phases. With the advanced methods, experiments are conducted with different acid concentration and inlet velocity in different porous structures with different phenomena captured. Under a low acid concentration, the reaction will be single phase. In the gaseous cases with higher acid concentration, preferential flow paths with faster flow and reaction are formed by the multiphase hydrodynamic instabilities. In the experiments with different inlet velocities, it is observed that a higher inlet velocity will lead to a faster reaction but less gas bubbles generated. In contrast, more gas bubbles would be generated and block the flow and reaction under a lower inlet velocity. Finally, in heterogeneous structures, fractures or cavities would significantly redirect the flow and promote the formation of preferential flow path nearby. Microfluidic visualization of both multiphase flow and acid concentration field is achieved in microchannels with multicomponent mineral porous media fabricated using photolithography technique. Interactions among multiphase flow, mass transfer, chemical reaction and solid dissolution under different reactive transport conditions in different structures are revealed. Different multiphase reactive flow patterns are identified.