Development of a dynamics-based NURBS interpolator with real-time look-ahead algorithm

• Published in: International journal of machine tools & manufacture 2007-12, Vol.47 (15), p.2246-2262
• Main Authors: Lin, Ming-Tzong, Tsai, Meng-Shiun, Yau, Hong-Tzong
• Format: Article
• Language: English
• Subjects: Applied sciences; Exact sciences and technology; Jerk-limited acceleration/deceleration; Look-ahead algorithm; Mechanical engineering. Machine design; NURBS; Real-time interpolation; System dynamics
• ISSN: 0890-6955; 1879-2170
• DOI: 10.1016/j.ijmachtools.2007.06.005

In this paper, a dynamics-based interpolator with real-time look-ahead (DBLA) algorithm is proposed to generate a smooth and jerk-limited acceleration/deceleration (ACC/DEC) feedrate profile. The interpolator consists of three modules: geometric, dynamics-based, and jerk-limited modules. The geometric module can detect the local maximum/minimum (max/min) curvatures, and divide a NURBS curve into small segments according to the information of sharp corners. The feedrates at the sharp corners are determined based on confined chord errors and curvatures of the curve. The dynamics-based module utilizes a dynamics feedrate modification equation (DFME) to estimate contour errors at the sharp corners and adjusts the feedrates at the locations of the sharp corners. The jerk-limited module plans the feedrate profile of the curve according to the segments’ length and the given jerk limit. Simulations are performed to verify real-time performance of the look-ahead algorithm. Experiments using a PC-based motion controller and an X– Y table are conducted to demonstrate that high-accuracy can be achieved with the proposed dynamics-based interpolator as compared to the adaptive-feedrate and the curvature-based feedrate interpolation algorithms.