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Integrated membrane process for pretreating and desolventizing hexane-soybean oil miscella – A pilot plant study
The study aimed to develop a membrane desolventizing technology for solvent recovery in vegetable oil extraction. Pretreatment of crude miscella is a prerequisite for an organic solvent nanofiltration (OSN) based desolventizing process. Solvent-resistant ultrafiltration (SRUF) membrane employed in m...
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Published in: | Journal of membrane science 2024-06, Vol.704, p.122808, Article 122808 |
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container_title | Journal of membrane science |
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creator | Subramanian, R. Muthuganesan, N. Venu, S. Gopika, S.K. Thummar, Utpal G. Chakkaravarthi, A. Singh, Puyam S. Singh, Satyendra |
description | The study aimed to develop a membrane desolventizing technology for solvent recovery in vegetable oil extraction. Pretreatment of crude miscella is a prerequisite for an organic solvent nanofiltration (OSN) based desolventizing process. Solvent-resistant ultrafiltration (SRUF) membrane employed in micelle-enhanced ultrafiltration (MEUF) of hexane-crude soybean oil miscella displayed high phospholipids (PL) rejection (98.5 %) and productivity (∼28 L/m2/h), accompanied with a moderate oil rejection (∼22 %). The PL-rich retentate fraction was alkali-treated to recover the oil in the stream (8.8 %). This complementary pretreatment approach met the quality requirements and maximized the yield of treated oil (>98 %) while reducing the chemicals in the process. A subsequent two-stage desolventizing of MEUF-treated miscella with solvent-resistant nanofiltration (SRNF) membrane reduced the oil-in-permeate to 1.37 %, achieving the set recycling criteria ( |
doi_str_mv | 10.1016/j.memsci.2024.122808 |
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•Proposed a membrane-augmented process for hexane recovery in soybean oil extraction.•Evaluated desolventizing crude miscella on a pilot scale using SRUF and SRNF modules.•Harmonized pretreatment significantly reduced phosphorus (<10 mg/kg) in treated oil.•The OSN process recovered 63 % hexane from miscella and reduced oil-in-permeate to <2 %.•Demonstrated the technical feasibility of membrane-augmented desolventizing process.</description><identifier>ISSN: 0376-7388</identifier><identifier>EISSN: 1873-3123</identifier><identifier>DOI: 10.1016/j.memsci.2024.122808</identifier><language>eng</language><publisher>Elsevier B.V</publisher><subject>hexane ; Micelle-enhanced ultrafiltration ; nanofiltration ; Organic solvent nanofiltration ; phospholipids ; Pilot scale study ; Solvent recovery ; solvents ; soybean oil ; Spiral-wound membrane modules ; streams ; ultrafiltration ; vegetable oil</subject><ispartof>Journal of membrane science, 2024-06, Vol.704, p.122808, Article 122808</ispartof><rights>2024 Elsevier B.V.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c339t-2652d6c6078bb3ae94384151fe258c8832a3cdb39bdc8e3fdb1c3765b2394abf3</citedby><cites>FETCH-LOGICAL-c339t-2652d6c6078bb3ae94384151fe258c8832a3cdb39bdc8e3fdb1c3765b2394abf3</cites><orcidid>0000-0003-0945-2575</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,776,780,27900,27901</link.rule.ids></links><search><creatorcontrib>Subramanian, R.</creatorcontrib><creatorcontrib>Muthuganesan, N.</creatorcontrib><creatorcontrib>Venu, S.</creatorcontrib><creatorcontrib>Gopika, S.K.</creatorcontrib><creatorcontrib>Thummar, Utpal G.</creatorcontrib><creatorcontrib>Chakkaravarthi, A.</creatorcontrib><creatorcontrib>Singh, Puyam S.</creatorcontrib><creatorcontrib>Singh, Satyendra</creatorcontrib><title>Integrated membrane process for pretreating and desolventizing hexane-soybean oil miscella – A pilot plant study</title><title>Journal of membrane science</title><description>The study aimed to develop a membrane desolventizing technology for solvent recovery in vegetable oil extraction. Pretreatment of crude miscella is a prerequisite for an organic solvent nanofiltration (OSN) based desolventizing process. Solvent-resistant ultrafiltration (SRUF) membrane employed in micelle-enhanced ultrafiltration (MEUF) of hexane-crude soybean oil miscella displayed high phospholipids (PL) rejection (98.5 %) and productivity (∼28 L/m2/h), accompanied with a moderate oil rejection (∼22 %). The PL-rich retentate fraction was alkali-treated to recover the oil in the stream (8.8 %). This complementary pretreatment approach met the quality requirements and maximized the yield of treated oil (>98 %) while reducing the chemicals in the process. A subsequent two-stage desolventizing of MEUF-treated miscella with solvent-resistant nanofiltration (SRNF) membrane reduced the oil-in-permeate to 1.37 %, achieving the set recycling criteria (<2 %). The results obtained from the pilot scale study (batch size 40 kg of crude miscella) revealed that the MEUF met the pretreatment requirements, and the subsequent OSN process recovered ∼63 % of hexane through a non-thermal route for recycling in the extraction process. The pilot-scale evaluation demonstrated the technical feasibility of the proposed membrane desolventizing process employing indigenous spiral-wound SRUF and SRNF membrane modules.
[Display omitted]
•Proposed a membrane-augmented process for hexane recovery in soybean oil extraction.•Evaluated desolventizing crude miscella on a pilot scale using SRUF and SRNF modules.•Harmonized pretreatment significantly reduced phosphorus (<10 mg/kg) in treated oil.•The OSN process recovered 63 % hexane from miscella and reduced oil-in-permeate to <2 %.•Demonstrated the technical feasibility of membrane-augmented desolventizing process.</description><subject>hexane</subject><subject>Micelle-enhanced ultrafiltration</subject><subject>nanofiltration</subject><subject>Organic solvent nanofiltration</subject><subject>phospholipids</subject><subject>Pilot scale study</subject><subject>Solvent recovery</subject><subject>solvents</subject><subject>soybean oil</subject><subject>Spiral-wound membrane modules</subject><subject>streams</subject><subject>ultrafiltration</subject><subject>vegetable oil</subject><issn>0376-7388</issn><issn>1873-3123</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2024</creationdate><recordtype>article</recordtype><recordid>eNp9kE1OHDEQha0oSJlAbsDCSzY92K7-cW-QECKAhJRNsrb8Uw0e9dgT24OYrHIHbshJ4lEn26yqVHrvqd5HyDlna854f7lZb3GbrV8LJto1F0Iy-YGsuBygAS7gI1kxGPpmACk_kc85bxjjA5PjiqSHUPAp6YKO1hCTdEC6S9FiznSKqe5YEuriwxPVwVGHOc4vGIr_dTw942t1NDkeDOpAo5_p1meL86zp--83ek13fo6F7mYdCs1l7w5n5GTSc8Yvf-cp-fH19vvNffP47e7h5vqxsQBjaUTfCdfbng3SGNA4tiBb3vEJRSetlCA0WGdgNM5KhMkZbmvJzggYW20mOCUXS26t83OPuah_nwWM-6yAd9DJsevGKm0XqU0x54ST2iW_1emgOFNHxGqjFsTqiFgtiKvtarFhrfHiMamqwGDR-YS2KBf9_wP-ALZFidw</recordid><startdate>202406</startdate><enddate>202406</enddate><creator>Subramanian, R.</creator><creator>Muthuganesan, N.</creator><creator>Venu, S.</creator><creator>Gopika, S.K.</creator><creator>Thummar, Utpal G.</creator><creator>Chakkaravarthi, A.</creator><creator>Singh, Puyam S.</creator><creator>Singh, Satyendra</creator><general>Elsevier B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7S9</scope><scope>L.6</scope><orcidid>https://orcid.org/0000-0003-0945-2575</orcidid></search><sort><creationdate>202406</creationdate><title>Integrated membrane process for pretreating and desolventizing hexane-soybean oil miscella – A pilot plant study</title><author>Subramanian, R. ; Muthuganesan, N. ; Venu, S. ; Gopika, S.K. ; Thummar, Utpal G. ; Chakkaravarthi, A. ; Singh, Puyam S. ; Singh, Satyendra</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c339t-2652d6c6078bb3ae94384151fe258c8832a3cdb39bdc8e3fdb1c3765b2394abf3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2024</creationdate><topic>hexane</topic><topic>Micelle-enhanced ultrafiltration</topic><topic>nanofiltration</topic><topic>Organic solvent nanofiltration</topic><topic>phospholipids</topic><topic>Pilot scale study</topic><topic>Solvent recovery</topic><topic>solvents</topic><topic>soybean oil</topic><topic>Spiral-wound membrane modules</topic><topic>streams</topic><topic>ultrafiltration</topic><topic>vegetable oil</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Subramanian, R.</creatorcontrib><creatorcontrib>Muthuganesan, N.</creatorcontrib><creatorcontrib>Venu, S.</creatorcontrib><creatorcontrib>Gopika, S.K.</creatorcontrib><creatorcontrib>Thummar, Utpal G.</creatorcontrib><creatorcontrib>Chakkaravarthi, A.</creatorcontrib><creatorcontrib>Singh, Puyam S.</creatorcontrib><creatorcontrib>Singh, Satyendra</creatorcontrib><collection>CrossRef</collection><collection>AGRICOLA</collection><collection>AGRICOLA - Academic</collection><jtitle>Journal of membrane science</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Subramanian, R.</au><au>Muthuganesan, N.</au><au>Venu, S.</au><au>Gopika, S.K.</au><au>Thummar, Utpal G.</au><au>Chakkaravarthi, A.</au><au>Singh, Puyam S.</au><au>Singh, Satyendra</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Integrated membrane process for pretreating and desolventizing hexane-soybean oil miscella – A pilot plant study</atitle><jtitle>Journal of membrane science</jtitle><date>2024-06</date><risdate>2024</risdate><volume>704</volume><spage>122808</spage><pages>122808-</pages><artnum>122808</artnum><issn>0376-7388</issn><eissn>1873-3123</eissn><abstract>The study aimed to develop a membrane desolventizing technology for solvent recovery in vegetable oil extraction. Pretreatment of crude miscella is a prerequisite for an organic solvent nanofiltration (OSN) based desolventizing process. Solvent-resistant ultrafiltration (SRUF) membrane employed in micelle-enhanced ultrafiltration (MEUF) of hexane-crude soybean oil miscella displayed high phospholipids (PL) rejection (98.5 %) and productivity (∼28 L/m2/h), accompanied with a moderate oil rejection (∼22 %). The PL-rich retentate fraction was alkali-treated to recover the oil in the stream (8.8 %). This complementary pretreatment approach met the quality requirements and maximized the yield of treated oil (>98 %) while reducing the chemicals in the process. A subsequent two-stage desolventizing of MEUF-treated miscella with solvent-resistant nanofiltration (SRNF) membrane reduced the oil-in-permeate to 1.37 %, achieving the set recycling criteria (<2 %). The results obtained from the pilot scale study (batch size 40 kg of crude miscella) revealed that the MEUF met the pretreatment requirements, and the subsequent OSN process recovered ∼63 % of hexane through a non-thermal route for recycling in the extraction process. The pilot-scale evaluation demonstrated the technical feasibility of the proposed membrane desolventizing process employing indigenous spiral-wound SRUF and SRNF membrane modules.
[Display omitted]
•Proposed a membrane-augmented process for hexane recovery in soybean oil extraction.•Evaluated desolventizing crude miscella on a pilot scale using SRUF and SRNF modules.•Harmonized pretreatment significantly reduced phosphorus (<10 mg/kg) in treated oil.•The OSN process recovered 63 % hexane from miscella and reduced oil-in-permeate to <2 %.•Demonstrated the technical feasibility of membrane-augmented desolventizing process.</abstract><pub>Elsevier B.V</pub><doi>10.1016/j.memsci.2024.122808</doi><orcidid>https://orcid.org/0000-0003-0945-2575</orcidid></addata></record> |
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subjects | hexane Micelle-enhanced ultrafiltration nanofiltration Organic solvent nanofiltration phospholipids Pilot scale study Solvent recovery solvents soybean oil Spiral-wound membrane modules streams ultrafiltration vegetable oil |
title | Integrated membrane process for pretreating and desolventizing hexane-soybean oil miscella – A pilot plant study |
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