Ultrasonic Lamb wave based monitoring of corrosion type of damage in plate using a circular array of piezoelectric transducers

• Published in: NDT & E international : independent nondestructive testing and evaluation 2011-11, Vol.44 (7), p.628-636
• Main Authors: Rathod, V.T., Roy Mahapatra, D.
• Format: Article
• Language: English
• Subjects: Applied sciences; Arrays; Broken symmetry; Circular array; Corrosion; Damage; Damage index; Exact sciences and technology; Industrial metrology. Testing; Lamb wave; Lamb waves; Mechanical engineering. Machine design; Non-destructive testing: methods and equipments; Piezoelectric; Position (location); Sensors; Wavelet
• ISSN: 0963-8695; 1879-1174
• DOI: 10.1016/j.ndteint.2011.07.002

In this paper we propose a concept and report experimental results based on a circular array of Piezoelectric Wafer Active Sensors (PWASs) for rapid localization and parametric identification of corrosion type damage in metallic plates. Implementation of this circular array of PWASs combines the use of ultrasonic Lamb wave propagation technique and an algorithm based on symmetry breaking in the signal pattern to locate and monitor the growth of a corrosion pit on a metallic plate. Wavelet time-frequency maps of the sensor signals are employed to obtain an insight regarding the effect of corrosion growth on the Lamb wave transmission in time-frequency scale. We present here a method to eliminate the time scale, which helps in identifying easily the signature of damage in the measured signals. The proposed method becomes useful in determining the approximate location of the damage with respect to the location of three neighboring sensors in the circular array. A cumulative damage index is computed from the wavelet coefficients for varying damage sizes and the results appear promising. Damage index is plotted against the damage parameters for frequency sweep of the excitation signal (a windowed sine signal). Results of corrosion damage are compared with circular holes of various sizes to demonstrate the applicability of present method to different types of damage. ► Growth of corrosion and hole is monitored with a circular array of transducers and the Lamb wave. ► Wave path symmetry breaking patterns are used for fast localization of damages. ► Wavelet transforms of the signals are used in the estimation of damage location and growth. ► Parametric sensitivity for the damage growth is obtained in term of a damage index. ► Circular array concept allows monitoring of large area with a small footprint.