A guide to troubleshooting metal sacrificial anodes for organic electrosynthesis

• Published in: Chemical science (Cambridge) 2024-04, Vol.15 (16), p.5814-5831
• Main Authors: Ware, Skyler D, Zhang, Wendy, Guan, Weiyang, Lin, Song, See, Kimberly A
• Format: Article
• Language: English
• Subjects: Cathodes; Cations; Chemistry; Electrochemical analysis; Electrochemistry; Insulation; Oxidation; Sacrificial anodes; Trouble shooting; Troubleshooting
• ISSN: 2041-6520; 2041-6539
• DOI: 10.1039/d3sc06885d

The development of reductive electrosynthetic reactions is often enabled by the oxidation of a sacrificial metal anode, which charge-balances the reductive reaction of interest occurring at the cathode. The metal oxidation is frequently assumed to be straightforward and innocent relative to the chemistry of interest, but several processes can interfere with ideal sacrificial anode behavior, thereby limiting the success of reductive electrosynthetic reactions. These issues are compounded by a lack of reported observations and characterization of the anodes themselves, even when a failure at the anode is observed. Here, we weave lessons from electrochemistry, interfacial characterization, and organic synthesis to share strategies for overcoming issues related to sacrificial anodes in electrosynthesis. We highlight common but underexplored challenges with sacrificial anodes that cause reactions to fail, including detrimental side reactions between the anode or its cations and the components of the organic reaction, passivation of the anode surface by an insulating native surface film, accumulation of insulating byproducts at the anode surface during the reaction, and competitive reduction of sacrificial metal cations at the cathode. For each case, we propose experiments to diagnose and characterize the anode and explore troubleshooting strategies to overcome the challenge. We conclude by highlighting open questions in the field of sacrificial-anode-driven electrosynthesis and by indicating alternatives to traditional sacrificial anodes that could streamline reaction optimization. Sacrificial anodes enable reductive electrosynthesis but can inadvertently limit the conditions compatible with organic reactions. Addressing challenges that arise at sacrificial anodes can improve yields and streamline reaction optimization.