Preparation of Polylactic Acid/Calcium Peroxide Composite Filaments for Fused Deposition Modelling

• Published in: Polymers 2023-05, Vol.15 (9), p.2229
• Main Authors: Mohammed, Abdullah H, Kovacev, Nikolina, Elshaer, Amr, Melaibari, Ammar A, Iqbal, Javed, Hassanin, Hany, Essa, Khamis, Memić, Adnan
• Format: Article
• Language: English
• Subjects: 3-D printers; 3D printing; Additive manufacturing; Analysis; Biocompatibility; Biodegradable materials; Biomedical materials; Biopolymers; Bones; Calcium; Calcium compounds; Composite materials; Cytotoxicity; Deposition; Diffraction; Extrudability; Filaments; Fused deposition modeling; Lactic acid; Mechanical properties; Methods; Microstructural analysis; Morphology; Peroxides; Polylactic acid; Rheological properties; Rheology; Structure; Three dimensional composites; Three dimensional models; Three dimensional printing; Tissue engineering; Transplants & implants; X-rays
• ISSN: 2073-4360; 2073-4360
• DOI: 10.3390/polym15092229

Fused Deposition Modelling (FDM) 3D printers have gained significant popularity in the pharmaceutical and biomedical industries. In this study, a new biomaterial filament was developed by preparing a polylactic acid (PLA)/calcium peroxide (CPO) composite using wet solution mixing and extrusion. The content of CPO varied from 3% to 24% wt., and hot-melt extruder parameters were optimised to fabricate 3D printable composite filaments. The filaments were characterised using an X-ray diffraction analysis, surface morphology assessment, evaluation of filament extrudability, microstructural analysis, and examination of their rheological and mechanical properties. Our findings indicate that increasing the CPO content resulted in increased viscosity at 200 °C, while the PLA/CPO samples showed microstructural changes from crystalline to amorphous. The mechanical strength and ductility of the composite filaments decreased except for in the 6% CPO filament. Due to its acceptable surface morphology and strength, the PLA/CPO filament with 6% CPO was selected for printability testing. The 3D-printed sample of a bone scaffold exhibited good printing quality, demonstrating the potential of the PLA/CPO filament as an improved biocompatible filament for FDM 3D printing.