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Hybrid Device Fabrication Using Roll-to-Roll Printing for Personal Environmental Monitoring

Roll-to-roll (R2R) printing methods are well known as additive, cost-effective, and ecologically friendly mass-production methods for processing functional materials and fabricating devices. However, implementing R2R printing to fabricate sophisticated devices is challenging because of the efficienc...

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Published in:Polymers 2023-06, Vol.15 (12), p.2687
Main Authors: Phung, Thanh Huy, Gafurov, Anton Nailevich, Kim, Inyoung, Kim, Sung Yong, Kim, Kyoung Min, Lee, Taik-Min
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cited_by cdi_FETCH-LOGICAL-c521t-ea246cd6e28ac7260bd2b8a73783796e27440326c54c645ae506f1f89a2d97963
cites cdi_FETCH-LOGICAL-c521t-ea246cd6e28ac7260bd2b8a73783796e27440326c54c645ae506f1f89a2d97963
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container_issue 12
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container_title Polymers
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creator Phung, Thanh Huy
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Kim, Inyoung
Kim, Sung Yong
Kim, Kyoung Min
Lee, Taik-Min
description Roll-to-roll (R2R) printing methods are well known as additive, cost-effective, and ecologically friendly mass-production methods for processing functional materials and fabricating devices. However, implementing R2R printing to fabricate sophisticated devices is challenging because of the efficiency of material processing, the alignment, and the vulnerability of the polymeric substrate during printing. Therefore, this study proposes the fabrication process of a hybrid device to solve the problems. The device was created so that four layers, composed of polymer insulating layers and conductive circuit layers, are entirely screen-printed layer by layer onto a roll of polyethylene terephthalate (PET) film to produce the circuit. Registration control methods were presented to deal with the PET substrate during printing, and then solid-state components and sensors were assembled and soldered to the printed circuits of the completed devices. In this way, the quality of the devices could be ensured, and the devices could be massively used for specific purposes. Specifically, a hybrid device for personal environmental monitoring was fabricated in this study. The importance of environmental challenges to human welfare and sustainable development is growing. As a result, environmental monitoring is essential to protect public health and serve as a basis for policymaking. In addition to the fabrication of the monitoring devices, a whole monitoring system was also developed to collect and process the data. Here, the monitored data from the fabricated device were personally collected via a mobile phone and uploaded to a cloud server for additional processing. The information could then be utilized for local or global monitoring purposes, moving one step toward creating tools for big data analysis and forecasting. The successful deployment of this system could be a foundation for creating and developing systems for other prospective uses.
doi_str_mv 10.3390/polym15122687
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subjects Air pollution
Analysis
Big Data
Circuit printing
Cloud computing
Control methods
Cost control
Data analysis
Design
Devices
Ecological effects
Environmental monitoring
Functional materials
Insulating layers
Internet of Things
Monitoring systems
Outdoor air quality
Personal health
Polyethylene terephthalate
Printed circuit boards
Printed circuits
Printing
Production methods
Public health
Screen printing
Sensors
Substrates
Sustainable development
title Hybrid Device Fabrication Using Roll-to-Roll Printing for Personal Environmental Monitoring
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