Influence of Electrospinning Parameters on the Morphology of Electrospun Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) Fibrous Membranes and Their Application as Potential Air Filtration Materials

• Published in: Polymers 2024-01, Vol.16 (1), p.154
• Main Authors: Liu, Yaohui, Wang, Yanming, Lee, Cheng-Hao, Kan, Chi-Wai, Lu, Xiaoying
• Format: Article
• Language: English
• Subjects: Biocompatibility; Bursting strength; Chemical processes; Control surfaces; Diameters; Electric fields; Electrospinning; Fibers; Fibrous structure; Filtration; Flow velocity; Fourier transform infrared spectroscopy; Fourier transforms; Identification and classification; Influence; Infrared signatures; Lasers; Membranes; Methods; Microstructure; Morphology; Nanofibers; Nanoparticles; Organic acids; Polyethylene terephthalate; Polymers; Polyvinyl alcohol; Pore size; Process parameters; Production costs; Properties; Raman spectroscopy; Scanning electron microscopy; Scanning microscopy; Sensors
• ISSN: 2073-4360; 2073-4360
• DOI: 10.3390/polym16010154

A large number of non-degradable materials have severely damaged the ecological environment. Now, people are increasingly pursuing the use of environmentally friendly materials to replace traditional chemical materials. Polyhydroxyalkonates (PHAs) are receiving increasing attention because of the unique biodegradability and biocompatibility they offer. However, the applications of PHAs are still limited due to high production costs and insufficient study. This project examines the optimal electrospinning parameters for the production of PHA-based fibrous membranes for air filtration. A common biodegradable polyester, Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), was electrospun into a nanofibrous membrane with a well-controlled surface microstructure. In order to produce smooth, bead-free fibers with micron-scale diameters, the effect of the process parameters (applied electric field, solution flow rate, inner diameter of hollow needle, and polymer concentration) on the electrospun fiber microstructure was optimized. The well-defined fibrous structure was optimized at an applied electric field of 20 kV, flow rate of 0.5 mL/h, solution concentration of 12 wt.%, and needle inner diameter of 0.21 mm. The morphology of the electrospun PHBV fibrous membrane was observed by scanning electron microscopy (SEM). Fourier transform infrared (FTIR) and Raman spectroscopy were used to explore the chemical signatures and phases of the electrospun PHBV nanofiber. The ball burst strength (BBS) was measured to assess the mechanical strength of the membrane. The small pore size of the nanofiber membranes ensured they had good application prospects in the field of air filtration. The particle filtration efficiency (PFE) of the optimized electrospun PHBV fibrous membrane was above 98% at standard atmospheric pressure.