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The Effect of Shot Peening on Residual Stress and Surface Roughness of AMS 5504 Stainless Steel Joints Welded Using the TIG Method
This article presents the influence of the Shot Peening (SP) process on residual stress and surface roughness of AMS 5504 joints welded using the Tungsten Inert Gas (TIG) method. Thin-walled steel structures are widely used in the aviation and automotive industries, among others. Unfortunately, the...
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description | This article presents the influence of the Shot Peening (SP) process on residual stress and surface roughness of AMS 5504 joints welded using the Tungsten Inert Gas (TIG) method. Thin-walled steel structures are widely used in the aviation and automotive industries, among others. Unfortunately, the fatigue properties become worse during the welding process. Samples of 1 mm-thick AMS 5504 steel plates were first prepared using TIG welding and then strengthened by the Shot Peening (SP) process. The technological parameters of the SP process were changed in the range of time t from 2 min to 4 min and of pressure
from 0.4 MPa to 0.6 Mpa. The residual stresses were measured by X-ray diffraction in three zones: fusion zone (FZ), heat-affected zone (HAZ) and base metal (BM). The results showed that SP introduced compressive residual stresses in all of the zones measured, especially in the FZ. The greatest value of compressive residual stresses σ = -609 MPa in the FZ was observed for the maximum parameters of SP (
= 0.6 MPa, t = 4 min). The increase in value of residual stress is about 580% when compared to welding specimens without treatment. As a result of shot peening in the FZ, the mean roughness value Ra decreased in range 63.07% to 77.67% in the FZ, while in the BM increased in range 236.87% to 352.78% in comparison to specimen without treatment. Selected surface roughness parameters in FZ and BM were analyzed using neural networks. In FZ, it was demonstrated that the most correlated parameters with residual stresses are Rt and Rsk. On the other hand, in the BM zone, the most correlated parameters were Rv, Rt and Rq. This enables the estimation of stresses in the welded joint after SP on the basis of selected roughness parameters. |
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from 0.4 MPa to 0.6 Mpa. The residual stresses were measured by X-ray diffraction in three zones: fusion zone (FZ), heat-affected zone (HAZ) and base metal (BM). The results showed that SP introduced compressive residual stresses in all of the zones measured, especially in the FZ. The greatest value of compressive residual stresses σ = -609 MPa in the FZ was observed for the maximum parameters of SP (
= 0.6 MPa, t = 4 min). The increase in value of residual stress is about 580% when compared to welding specimens without treatment. As a result of shot peening in the FZ, the mean roughness value Ra decreased in range 63.07% to 77.67% in the FZ, while in the BM increased in range 236.87% to 352.78% in comparison to specimen without treatment. Selected surface roughness parameters in FZ and BM were analyzed using neural networks. In FZ, it was demonstrated that the most correlated parameters with residual stresses are Rt and Rsk. On the other hand, in the BM zone, the most correlated parameters were Rv, Rt and Rq. This enables the estimation of stresses in the welded joint after SP on the basis of selected roughness parameters.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma15248835</identifier><identifier>PMID: 36556641</identifier><language>eng</language><publisher>Switzerland: MDPI AG</publisher><subject>Analysis ; Aviation ; Base metal ; Compressive properties ; Friction welding ; Gas tungsten arc welding ; Grain size ; Heat affected zone ; Materials fatigue ; Metal fatigue ; Methods ; Neural networks ; Process parameters ; Rare gases ; Residual stress ; Shot peening ; Stainless steel ; Stainless steels ; Steel plates ; Steel structures ; Surface roughness ; Thin wall structures ; Titanium alloys ; Transportation equipment industry ; Welded joints ; Welding</subject><ispartof>Materials, 2022-12, Vol.15 (24), p.8835</ispartof><rights>COPYRIGHT 2022 MDPI AG</rights><rights>2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><rights>2022 by the authors. 2022</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c445t-e57d6deb36c30c2ffb9e99203784b945653f44d94abb0a328b1f5e5cc05eda163</citedby><cites>FETCH-LOGICAL-c445t-e57d6deb36c30c2ffb9e99203784b945653f44d94abb0a328b1f5e5cc05eda163</cites><orcidid>0000-0002-6179-5359 ; 0000-0003-0641-0273 ; 0000-0002-1081-5065 ; 0000-0002-4366-0135</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://www.proquest.com/docview/2756769930/fulltextPDF?pq-origsite=primo$$EPDF$$P50$$Gproquest$$Hfree_for_read</linktopdf><linktohtml>$$Uhttps://www.proquest.com/docview/2756769930?pq-origsite=primo$$EHTML$$P50$$Gproquest$$Hfree_for_read</linktohtml><link.rule.ids>230,314,727,780,784,885,25753,27924,27925,37012,37013,44590,53791,53793,75126</link.rule.ids><backlink>$$Uhttps://www.ncbi.nlm.nih.gov/pubmed/36556641$$D View this record in MEDLINE/PubMed$$Hfree_for_read</backlink></links><search><creatorcontrib>Bucior, Magdalena</creatorcontrib><creatorcontrib>Kluz, Rafał</creatorcontrib><creatorcontrib>Trzepieciński, Tomasz</creatorcontrib><creatorcontrib>Jurczak, Kamil</creatorcontrib><creatorcontrib>Kubit, Andrzej</creatorcontrib><creatorcontrib>Ochał, Kamil</creatorcontrib><title>The Effect of Shot Peening on Residual Stress and Surface Roughness of AMS 5504 Stainless Steel Joints Welded Using the TIG Method</title><title>Materials</title><addtitle>Materials (Basel)</addtitle><description>This article presents the influence of the Shot Peening (SP) process on residual stress and surface roughness of AMS 5504 joints welded using the Tungsten Inert Gas (TIG) method. Thin-walled steel structures are widely used in the aviation and automotive industries, among others. Unfortunately, the fatigue properties become worse during the welding process. Samples of 1 mm-thick AMS 5504 steel plates were first prepared using TIG welding and then strengthened by the Shot Peening (SP) process. The technological parameters of the SP process were changed in the range of time t from 2 min to 4 min and of pressure
from 0.4 MPa to 0.6 Mpa. The residual stresses were measured by X-ray diffraction in three zones: fusion zone (FZ), heat-affected zone (HAZ) and base metal (BM). The results showed that SP introduced compressive residual stresses in all of the zones measured, especially in the FZ. The greatest value of compressive residual stresses σ = -609 MPa in the FZ was observed for the maximum parameters of SP (
= 0.6 MPa, t = 4 min). The increase in value of residual stress is about 580% when compared to welding specimens without treatment. As a result of shot peening in the FZ, the mean roughness value Ra decreased in range 63.07% to 77.67% in the FZ, while in the BM increased in range 236.87% to 352.78% in comparison to specimen without treatment. Selected surface roughness parameters in FZ and BM were analyzed using neural networks. In FZ, it was demonstrated that the most correlated parameters with residual stresses are Rt and Rsk. On the other hand, in the BM zone, the most correlated parameters were Rv, Rt and Rq. This enables the estimation of stresses in the welded joint after SP on the basis of selected roughness parameters.</description><subject>Analysis</subject><subject>Aviation</subject><subject>Base metal</subject><subject>Compressive properties</subject><subject>Friction welding</subject><subject>Gas tungsten arc welding</subject><subject>Grain size</subject><subject>Heat affected zone</subject><subject>Materials fatigue</subject><subject>Metal fatigue</subject><subject>Methods</subject><subject>Neural networks</subject><subject>Process parameters</subject><subject>Rare gases</subject><subject>Residual stress</subject><subject>Shot peening</subject><subject>Stainless steel</subject><subject>Stainless steels</subject><subject>Steel plates</subject><subject>Steel structures</subject><subject>Surface roughness</subject><subject>Thin wall structures</subject><subject>Titanium alloys</subject><subject>Transportation equipment industry</subject><subject>Welded joints</subject><subject>Welding</subject><issn>1996-1944</issn><issn>1996-1944</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>PIMPY</sourceid><recordid>eNpdkl1rFTEQhhdRbKm98QdIwBsRTk02H7u5EQ6l1kqL0j3Fy5BNJmdT9iTtJit46y83y6m1mlxkmDzvOxkyVfWa4BNKJf6w04TXrG0pf1YdEinFikjGnj-JD6rjlG5xWZSStpYvqwMqOBeCkcPq12YAdOYcmIyiQ90QM_oGEHzYohjQNSRvZz2iLk-QEtLBom6enDaAruO8HcKSLcL1VYc4x6yA2odxyXYZYERfog85oe8wWrDoJi3GudTcXJyjK8hDtK-qF06PCY4fzqPq5tPZ5vTz6vLr-cXp-nJlGON5BbyxwkJPhaHY1M71EqSsMW1a1kvGBaeOMSuZ7nusad32xHHgxmAOVhNBj6qPe9-7ud-BNRDypEd1N_mdnn6qqL369yb4QW3jDyWbVkhCisG7B4Mp3s-Qstr5ZGAcdYA4J1U3vCW4EWyp9fY_9DbOUyjtLZRohJQUF-pkT231CMoHF0tdU7aFnTcxgPMlv24Yb1gtZFsE7_cCM8WUJnCPrydYLeOg_o5Dgd887fcR_fP59DcjDq7I</recordid><startdate>20221210</startdate><enddate>20221210</enddate><creator>Bucior, Magdalena</creator><creator>Kluz, Rafał</creator><creator>Trzepieciński, Tomasz</creator><creator>Jurczak, Kamil</creator><creator>Kubit, Andrzej</creator><creator>Ochał, Kamil</creator><general>MDPI AG</general><general>MDPI</general><scope>NPM</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>7X8</scope><scope>5PM</scope><orcidid>https://orcid.org/0000-0002-6179-5359</orcidid><orcidid>https://orcid.org/0000-0003-0641-0273</orcidid><orcidid>https://orcid.org/0000-0002-1081-5065</orcidid><orcidid>https://orcid.org/0000-0002-4366-0135</orcidid></search><sort><creationdate>20221210</creationdate><title>The Effect of Shot Peening on Residual Stress and Surface Roughness of AMS 5504 Stainless Steel Joints Welded Using the TIG Method</title><author>Bucior, Magdalena ; Kluz, Rafał ; Trzepieciński, Tomasz ; Jurczak, Kamil ; Kubit, Andrzej ; Ochał, Kamil</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c445t-e57d6deb36c30c2ffb9e99203784b945653f44d94abb0a328b1f5e5cc05eda163</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2022</creationdate><topic>Analysis</topic><topic>Aviation</topic><topic>Base metal</topic><topic>Compressive properties</topic><topic>Friction welding</topic><topic>Gas tungsten arc welding</topic><topic>Grain size</topic><topic>Heat affected zone</topic><topic>Materials fatigue</topic><topic>Metal fatigue</topic><topic>Methods</topic><topic>Neural networks</topic><topic>Process parameters</topic><topic>Rare gases</topic><topic>Residual stress</topic><topic>Shot peening</topic><topic>Stainless steel</topic><topic>Stainless steels</topic><topic>Steel plates</topic><topic>Steel structures</topic><topic>Surface roughness</topic><topic>Thin wall structures</topic><topic>Titanium alloys</topic><topic>Transportation equipment industry</topic><topic>Welded joints</topic><topic>Welding</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Bucior, Magdalena</creatorcontrib><creatorcontrib>Kluz, Rafał</creatorcontrib><creatorcontrib>Trzepieciński, Tomasz</creatorcontrib><creatorcontrib>Jurczak, Kamil</creatorcontrib><creatorcontrib>Kubit, Andrzej</creatorcontrib><creatorcontrib>Ochał, Kamil</creatorcontrib><collection>PubMed</collection><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni)</collection><collection>ProQuest Central</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>Materials science collection</collection><collection>Publicly Available Content (ProQuest)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>MEDLINE - Academic</collection><collection>PubMed Central (Full Participant titles)</collection><jtitle>Materials</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Bucior, Magdalena</au><au>Kluz, Rafał</au><au>Trzepieciński, Tomasz</au><au>Jurczak, Kamil</au><au>Kubit, Andrzej</au><au>Ochał, Kamil</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>The Effect of Shot Peening on Residual Stress and Surface Roughness of AMS 5504 Stainless Steel Joints Welded Using the TIG Method</atitle><jtitle>Materials</jtitle><addtitle>Materials (Basel)</addtitle><date>2022-12-10</date><risdate>2022</risdate><volume>15</volume><issue>24</issue><spage>8835</spage><pages>8835-</pages><issn>1996-1944</issn><eissn>1996-1944</eissn><abstract>This article presents the influence of the Shot Peening (SP) process on residual stress and surface roughness of AMS 5504 joints welded using the Tungsten Inert Gas (TIG) method. Thin-walled steel structures are widely used in the aviation and automotive industries, among others. Unfortunately, the fatigue properties become worse during the welding process. Samples of 1 mm-thick AMS 5504 steel plates were first prepared using TIG welding and then strengthened by the Shot Peening (SP) process. The technological parameters of the SP process were changed in the range of time t from 2 min to 4 min and of pressure
from 0.4 MPa to 0.6 Mpa. The residual stresses were measured by X-ray diffraction in three zones: fusion zone (FZ), heat-affected zone (HAZ) and base metal (BM). The results showed that SP introduced compressive residual stresses in all of the zones measured, especially in the FZ. The greatest value of compressive residual stresses σ = -609 MPa in the FZ was observed for the maximum parameters of SP (
= 0.6 MPa, t = 4 min). The increase in value of residual stress is about 580% when compared to welding specimens without treatment. As a result of shot peening in the FZ, the mean roughness value Ra decreased in range 63.07% to 77.67% in the FZ, while in the BM increased in range 236.87% to 352.78% in comparison to specimen without treatment. Selected surface roughness parameters in FZ and BM were analyzed using neural networks. In FZ, it was demonstrated that the most correlated parameters with residual stresses are Rt and Rsk. On the other hand, in the BM zone, the most correlated parameters were Rv, Rt and Rq. This enables the estimation of stresses in the welded joint after SP on the basis of selected roughness parameters.</abstract><cop>Switzerland</cop><pub>MDPI AG</pub><pmid>36556641</pmid><doi>10.3390/ma15248835</doi><orcidid>https://orcid.org/0000-0002-6179-5359</orcidid><orcidid>https://orcid.org/0000-0003-0641-0273</orcidid><orcidid>https://orcid.org/0000-0002-1081-5065</orcidid><orcidid>https://orcid.org/0000-0002-4366-0135</orcidid><oa>free_for_read</oa></addata></record> |
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subjects | Analysis Aviation Base metal Compressive properties Friction welding Gas tungsten arc welding Grain size Heat affected zone Materials fatigue Metal fatigue Methods Neural networks Process parameters Rare gases Residual stress Shot peening Stainless steel Stainless steels Steel plates Steel structures Surface roughness Thin wall structures Titanium alloys Transportation equipment industry Welded joints Welding |
title | The Effect of Shot Peening on Residual Stress and Surface Roughness of AMS 5504 Stainless Steel Joints Welded Using the TIG Method |
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