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Mechanical properties of friction stir lap welding (FSLW) on dissimilar aluminum sheet A1100 and A1050

The Friction Stir Lap Welding (FSLW) is an alternative to join aluminum sheets. The distortion and deflection of the FSLW results are very low because the joining process is in a solid state. FSLW can also be applied to joint materials that are difficult to weld when using conventional methods or jo...

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Main Authors: Suwarsono, Budiono, Baskoro, A. S., Kiswanto, G.
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Budiono
Baskoro, A. S.
Kiswanto, G.
description The Friction Stir Lap Welding (FSLW) is an alternative to join aluminum sheets. The distortion and deflection of the FSLW results are very low because the joining process is in a solid state. FSLW can also be applied to joint materials that are difficult to weld when using conventional methods or joining techniques such as solder or rivet. Purpose of this experiment is to analyze the effect of high-speed tool rotation on micro Friction Stir Lap Welding (FSLW) to the shear load of the welds. This experiment uses different metal types of aluminum sheet A1100 with 0.4 mm thickness and A1050 aluminum sheet with 0.4 mm thickness. CNC Milling Emco type TU-3A is the equipment for this experiment with 33,000-rpm tool rotation. The parameters is traverse speed of tool (40, 60, 80 mm / min). The Pin diameter variations are 1.6 mm, 2.0 mm, and 2.4 mm. Moreover, variations on tool tilt angle are 2°, 3°, and 4°. Data analysis is using multi-variable, with 3 tests of parameters full-factorial. Mechanical shear strength of the welded specimen follows JIS standard (JIS.2201-1999). The highest tensile strength occurs at the smallest tilt angle of tool (2°).
doi_str_mv 10.1063/1.5098227
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Purpose of this experiment is to analyze the effect of high-speed tool rotation on micro Friction Stir Lap Welding (FSLW) to the shear load of the welds. This experiment uses different metal types of aluminum sheet A1100 with 0.4 mm thickness and A1050 aluminum sheet with 0.4 mm thickness. CNC Milling Emco type TU-3A is the equipment for this experiment with 33,000-rpm tool rotation. The parameters is traverse speed of tool (40, 60, 80 mm / min). The Pin diameter variations are 1.6 mm, 2.0 mm, and 2.4 mm. Moreover, variations on tool tilt angle are 2°, 3°, and 4°. Data analysis is using multi-variable, with 3 tests of parameters full-factorial. Mechanical shear strength of the welded specimen follows JIS standard (JIS.2201-1999). The highest tensile strength occurs at the smallest tilt angle of tool (2°).</abstract><cop>Melville</cop><pub>American Institute of Physics</pub><doi>10.1063/1.5098227</doi><tpages>6</tpages></addata></record>
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source American Institute of Physics:Jisc Collections:Transitional Journals Agreement 2021-23 (Reading list)
subjects Aluminum
Data analysis
Experiments
Friction
Friction stir welding
Joining
Lap welding
Mechanical properties
Numerical controls
Parameters
Rotation
Shear strength
Steel industry
Thickness
Welded joints
title Mechanical properties of friction stir lap welding (FSLW) on dissimilar aluminum sheet A1100 and A1050
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