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Room temperature spallation of α-alumina films grown by oxidation

Tolpygo and Clarke (2000) presented an excellent experimental study on the room temperature circular spallation of α-alumina films grown by oxidation on Fe-Cr-Al alloy. Their observations are remarkable and thought-provoking and are worthy of mechanical interpretation. The present work hypothesizes...

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Main Authors: Simon Wang, Christopher Harvey, Bin Wang
Format: Default Article
Published: 2017
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Online Access:https://hdl.handle.net/2134/24506
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author Simon Wang
Christopher Harvey
Bin Wang
author_facet Simon Wang
Christopher Harvey
Bin Wang
author_sort Simon Wang (1250952)
collection Figshare
description Tolpygo and Clarke (2000) presented an excellent experimental study on the room temperature circular spallation of α-alumina films grown by oxidation on Fe-Cr-Al alloy. Their observations are remarkable and thought-provoking and are worthy of mechanical interpretation. The present work hypothesizes that pockets of energy concentration (PECs) exist due to dynamic and non-uniform plastic relaxation or creep in the film and Fe-Cr-Al alloy substrate during cooling. PECs may be the driving energy for room temperature spallation failure. Based on this hypothesis, an analytical mechanical model is developed in this work to predict the spallation behavior, including the separation nucleation, stable and unstable growth, and final spallation and kinking off. The predictions from the developed model are compared against experimental results and excellent agreement is observed. The work reveals a completely new failure mechanism of thin layer materials.
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institution Loughborough University
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spelling rr-article-92272252017-01-01T00:00:00Z Room temperature spallation of α-alumina films grown by oxidation Simon Wang (1250952) Christopher Harvey (1256223) Bin Wang (1254858) Other engineering not elsewhere classified Alumina film Energy release rate Pockets of energy concentration Residual stress Spallation Engineering not elsewhere classified Tolpygo and Clarke (2000) presented an excellent experimental study on the room temperature circular spallation of α-alumina films grown by oxidation on Fe-Cr-Al alloy. Their observations are remarkable and thought-provoking and are worthy of mechanical interpretation. The present work hypothesizes that pockets of energy concentration (PECs) exist due to dynamic and non-uniform plastic relaxation or creep in the film and Fe-Cr-Al alloy substrate during cooling. PECs may be the driving energy for room temperature spallation failure. Based on this hypothesis, an analytical mechanical model is developed in this work to predict the spallation behavior, including the separation nucleation, stable and unstable growth, and final spallation and kinking off. The predictions from the developed model are compared against experimental results and excellent agreement is observed. The work reveals a completely new failure mechanism of thin layer materials. 2017-01-01T00:00:00Z Text Journal contribution 2134/24506 https://figshare.com/articles/journal_contribution/Room_temperature_spallation_of_-alumina_films_grown_by_oxidation/9227225 CC BY-NC-ND 4.0
spellingShingle Other engineering not elsewhere classified
Alumina film
Energy release rate
Pockets of energy concentration
Residual stress
Spallation
Engineering not elsewhere classified
Simon Wang
Christopher Harvey
Bin Wang
Room temperature spallation of α-alumina films grown by oxidation
title Room temperature spallation of α-alumina films grown by oxidation
title_full Room temperature spallation of α-alumina films grown by oxidation
title_fullStr Room temperature spallation of α-alumina films grown by oxidation
title_full_unstemmed Room temperature spallation of α-alumina films grown by oxidation
title_short Room temperature spallation of α-alumina films grown by oxidation
title_sort room temperature spallation of α-alumina films grown by oxidation
topic Other engineering not elsewhere classified
Alumina film
Energy release rate
Pockets of energy concentration
Residual stress
Spallation
Engineering not elsewhere classified
url https://hdl.handle.net/2134/24506