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Tribodynamics of hydraulic actuated clutch system for engine-downsizing in heavy duty off-highway vehicles

Engine downsizing is desired for modern heavy-duty vehicles to enhance fuel economy and reduce emissions. However, the smaller engines usually cannot overcome the parasitic loads during engine start-up. A new clutch system is designed to disconnect the downsized engine from the parasitic losses prio...

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Main Authors: Nader Dolatabadi, Ramin Rahmani, Stephanos Theodossiades, Homer Rahnejat, Guy Blundell, Guillaume Bernard
Format: Default Article
Published: 2018
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Online Access:https://hdl.handle.net/2134/32161
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author Nader Dolatabadi
Ramin Rahmani
Stephanos Theodossiades
Homer Rahnejat
Guy Blundell
Guillaume Bernard
author_facet Nader Dolatabadi
Ramin Rahmani
Stephanos Theodossiades
Homer Rahnejat
Guy Blundell
Guillaume Bernard
author_sort Nader Dolatabadi (1259523)
collection Figshare
description Engine downsizing is desired for modern heavy-duty vehicles to enhance fuel economy and reduce emissions. However, the smaller engines usually cannot overcome the parasitic loads during engine start-up. A new clutch system is designed to disconnect the downsized engine from the parasitic losses prior to the idling speed. A multi-scale, multi-physics model is developed to study the clutch system. Multi-body dynamics is used to study the combined translational–rotational motions of the clutch components. A micro-scale contact model is incorporated to represent the frictional characteristics of the sliding surfaces. Although the clutch is designed for dry contact operation, leakage of actuating hydraulic fluid can affect the interfacial frictional characteristics. These are integrated into the multi-body dynamic analysis through tribometric studies of partially wetted surfaces using fresh and shear-degraded lubricants. Multi-scale simulations include sensitivity analysis of key operating parameters, such as contact pressure. This multi-physics approach is not hitherto reported in the literature. The study shows the importance of adhesion in dry clutch engagement, enabling full torque capacity. The same is also noted for any leakage of significantly shear-degraded lubricant into the clutch interfaces. However, the ingression of fresh lubricant into the contact is found to reduce the clutch torque capacity.
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institution Loughborough University
publishDate 2018
record_format Figshare
spelling rr-article-95679892018-02-25T00:00:00Z Tribodynamics of hydraulic actuated clutch system for engine-downsizing in heavy duty off-highway vehicles Nader Dolatabadi (1259523) Ramin Rahmani (1250418) Stephanos Theodossiades (1247457) Homer Rahnejat (1247550) Guy Blundell (7214297) Guillaume Bernard (2626852) Mechanical engineering not elsewhere classified Multi-disc clutch system Multi-scale tribo-multi-body dynamic analysis Clutch interfacial frictional characteristics, tribometry Heavy duty off-highway vehicles Mechanical Engineering not elsewhere classified Mechanical Engineering Engine downsizing is desired for modern heavy-duty vehicles to enhance fuel economy and reduce emissions. However, the smaller engines usually cannot overcome the parasitic loads during engine start-up. A new clutch system is designed to disconnect the downsized engine from the parasitic losses prior to the idling speed. A multi-scale, multi-physics model is developed to study the clutch system. Multi-body dynamics is used to study the combined translational–rotational motions of the clutch components. A micro-scale contact model is incorporated to represent the frictional characteristics of the sliding surfaces. Although the clutch is designed for dry contact operation, leakage of actuating hydraulic fluid can affect the interfacial frictional characteristics. These are integrated into the multi-body dynamic analysis through tribometric studies of partially wetted surfaces using fresh and shear-degraded lubricants. Multi-scale simulations include sensitivity analysis of key operating parameters, such as contact pressure. This multi-physics approach is not hitherto reported in the literature. The study shows the importance of adhesion in dry clutch engagement, enabling full torque capacity. The same is also noted for any leakage of significantly shear-degraded lubricant into the clutch interfaces. However, the ingression of fresh lubricant into the contact is found to reduce the clutch torque capacity. 2018-02-25T00:00:00Z Text Journal contribution 2134/32161 https://figshare.com/articles/journal_contribution/Tribodynamics_of_hydraulic_actuated_clutch_system_for_engine-downsizing_in_heavy_duty_off-highway_vehicles/9567989 CC BY 4.0
spellingShingle Mechanical engineering not elsewhere classified
Multi-disc clutch system
Multi-scale tribo-multi-body dynamic analysis
Clutch interfacial frictional characteristics, tribometry
Heavy duty off-highway vehicles
Mechanical Engineering not elsewhere classified
Mechanical Engineering
Nader Dolatabadi
Ramin Rahmani
Stephanos Theodossiades
Homer Rahnejat
Guy Blundell
Guillaume Bernard
Tribodynamics of hydraulic actuated clutch system for engine-downsizing in heavy duty off-highway vehicles
title Tribodynamics of hydraulic actuated clutch system for engine-downsizing in heavy duty off-highway vehicles
title_full Tribodynamics of hydraulic actuated clutch system for engine-downsizing in heavy duty off-highway vehicles
title_fullStr Tribodynamics of hydraulic actuated clutch system for engine-downsizing in heavy duty off-highway vehicles
title_full_unstemmed Tribodynamics of hydraulic actuated clutch system for engine-downsizing in heavy duty off-highway vehicles
title_short Tribodynamics of hydraulic actuated clutch system for engine-downsizing in heavy duty off-highway vehicles
title_sort tribodynamics of hydraulic actuated clutch system for engine-downsizing in heavy duty off-highway vehicles
topic Mechanical engineering not elsewhere classified
Multi-disc clutch system
Multi-scale tribo-multi-body dynamic analysis
Clutch interfacial frictional characteristics, tribometry
Heavy duty off-highway vehicles
Mechanical Engineering not elsewhere classified
Mechanical Engineering
url https://hdl.handle.net/2134/32161